采用静电方法对滚动轴承进行在线监测以及退化评估的研究。在滚动轴承寿命强化试验机平台上,使用自研磨损区域静电传感器对滚动轴承进行在线监测,通过多组试验采集得到滚动轴承磨损静电信号,在对滚动轴承磨损过程静电产生机理分析的基础上,进行静电信号的特征提取,通过加速疲劳全寿命周期试验进行滚动轴承性能退化评估,并与振动信号与温度信号进行对比验证。研究结果表明,磨损区域静电监测技术可以实现滚动轴承性能退化的在线监测,该研究是机械系统在线监测以及故障诊断和预测的重要组成部分,并为仪器实现产品化奠定了基础。
Study of on-line monitoring of oil lubricated rolling bearing and performance degradation with electrostatic sensing method. Electrostatic monitoring is a new method for rolling bearing with self-made wear-site sensor (WSS) on rolling bearing accelerated life testing rig. With the analysis of charge generating process induced by tribological activity, the experiments are carried out to collect the electrostatic signals. Then feature extraction of the electrostatic signals is taken for rolling bearing performance degradation assessment, compared with the vibration signals and the temperature signals. The study result shows that the wear-site electrostatic sensor technology can be used to realize the on-line monitoring of lubricated oil rolling bearing performance degradation, which is an essential part of state monitoring and fault diagnosis for mechanical system and lays a foundation for the commercialization of the instrument.