采用粉末冶金瞬时液相烧结法制备Al-Fe-Si/Al原位复合材料.利用X射线衍射仪(XRD)、扫描电镜(SEM)、能谱分析(EDS)以及M2000型磨损试验机研究Al含量对原位复合材料的微观结构、硬度和耐磨性的影响.结果表明:随着Al含量的增加,粗大FeAl相消失,针状的金属间化合物增强体Al05FeSi0.5长大成短棒状.当Al质量分数为77%时,细小的短棒状Al0.5 FeSi0.5增强相弥散分布在基体中,复合材料硬度HV具有最高值283.7,其硬度约是纯铝的8倍,铝硅合金的2.5倍;复合材料的耐磨性约为纯铝的6.6倍,铝硅合金的4.5倍;耐磨性能最佳,磨损率为0.3781%,磨损机制为磨粒磨损.
The Al-Fe-Si/Al in-situ composite was prepared by the powder metallurgy transient liquid phase sintering method.The influence of Al content on microstructure,hardness and wear resistance of in-situ composites was investigated by X-ray diffraction (XRD),scanning electron microscopy (SEM),energy dispersive spectroscopy(EDS) and M-2000 wear tester.The results show that the coarse FeAl phases disappear; the needle shapeqike Al0.5FeSi0.5 intermetallic compound reinforcement grows into short bar when the content of aluminum increases.When the mass fraction of aluminum is 77%,the fine short-bar Al0.5FeSi0.5 reinforcement distributes meanly in the matrix,the hardness of composites has a peak value(283.7),which is 8 times that of pure aluminum and 2.5 times that of alu minum silicon alloy.The wear resistance is the best (wear rate is 0.378l%),which is 6.6 times that of pure aluminum and 4.5 times that of aluminum silicon alloy.The wear mechanism is mainly abrasive wear.