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开槽方法对低应力精密下料工艺的影响
  • ISSN号:1000-3940
  • 期刊名称:《锻压技术》
  • 时间:0
  • 分类:TG316[金属学及工艺—金属压力加工]
  • 作者机构:[1]西安交通大学机械工程学院,陕西西安710049, [2]郑州机械研究所锻压工程技术中心,河南郑州450001
  • 相关基金:国家自然科学基金资助项目(51335009)
中文摘要:

介绍了棒管料低应力精密下料工艺的原理及设备结构,为分析不同加工方法预制的V型槽对低应力精密下料工艺的影响,分别采用车削、铣削和激光3种开槽方法在304不锈钢厚壁无缝管上预制了相同深度的V型槽,并在低应力下料设备上开展了下料试验,得到了对应于不同开槽方法的下料时间和断面质量。试验结果表明:下料效率方面,铣削〉车削〉激光;断面质量方面,激光〉车削〉铣削。通过扫描电子显微镜对3种V型槽底部进行观察,获得了不同开槽方法下V型槽底部的表面形貌,揭示了V型槽的表面质量和热影响区对低应力下料过程中初始裂纹萌生的影响,分析了不同开槽方法时下料断面上撕裂区的产生原因。试验结果对低应力精密下料工艺开槽方法的选择具有参考价值。

英文摘要:

The principle and equipment structure of low stress precision cutting process for rods and tubes were introduced firstly, and the same depth V -shaped grooves were preliminarily produced on 304 stainless steel thick -walled seamless pipe by turning, milling and laser manufacturing respectively in order to analyze influences of the V - groove prefabricated by different processing methods on the low - stress precision cutting process. Then, the cutting tests were conducted by low - stress cutting devices, and the cutting time and cross section qual- ity were obtained for different slotting methods. The results show that for cuttiugg efficiency, milling process 〉 turning process 〉 laser process, while for cross section quality, laser process 〉 turning process 〉 milling process. Furthermore, the bottom of three different V - shaped grooves were observed by Scanning Electron Microscope (SEM) and the bottom surface morphologies of V - shaped grooves prefabricated by different slotting methods were obtained. Furthermore the influences of surface quality and heat - effect zone of V - shaped grooves on the generating process of initial cracks in the low- stress cutting process are revealed to analyze the generating reason of tearing area in the cross section re- spectively. Thus, the experimental results have reference value for selecting of slotting method for low -stress precision cutting.

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期刊信息
  • 《锻压技术》
  • 北大核心期刊(2011版)
  • 主管单位:中国机械工业联合会
  • 主办单位:北京机电研究所 中国机械工程学会塑性工程学会
  • 主编:陆辛
  • 地址:北京市海淀区学清路18号北京机电研究所
  • 邮编:100083
  • 邮箱:fst@263.net
  • 电话:010-62920652 82415085
  • 国际标准刊号:ISSN:1000-3940
  • 国内统一刊号:ISSN:11-1942/TG
  • 邮发代号:2-322
  • 获奖情况:
  • 全国中文核心期刊
  • 国内外数据库收录:
  • 俄罗斯文摘杂志,美国化学文摘(网络版),荷兰文摘与引文数据库,美国剑桥科学文摘,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:9672