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硅溶胶原位改性聚丙烯酸酯乳液的研究
  • 期刊名称:新型建筑材料, 2009, 36(6): 78-81
  • 时间:0
  • 分类:TQ331.4[化学工程—橡胶工业]
  • 作者机构:[1]华南理工大学化学与化工学院,广东广州510640
  • 相关基金:国家自然科学基金项目(20846003,20876065)
  • 相关项目:超疏水自洁聚合物表面涂层材料的制备、结构及功能化特性
中文摘要:

采用甲基丙烯酸甲酯(MMA)和丙烯酸丁酯(BA)为主要原料,以阴离子型乳化剂乙氧基化烷基醚硫酸铵(CO-436)和非离子型乳化剂壬基酚乙氧基化合物(CO-897)为混合乳化剂,通过原位乳液聚合的方法合成了硅溶胶-聚丙烯酸酯复合乳液。用γ-缩水甘油醚氧丙基三甲氧基硅烷(KH-560)对纳米SiO2溶胶进行表面改性,以过硫酸铵(APS)为引发剂,引入丙烯酸(AA)和丙烯酸羟乙酯(HEA)等功能性单体,采用半连续加料法,通过原位乳液聚合的方法,合成硅溶胶-聚丙烯酸酯核-壳乳液。研究了聚合反应温度、引发剂、复合乳化剂用量及配比,单体与SiO2的质量比等因素对乳液聚合反应过程的影响。结果表明,第1阶段的种子乳液合成温度控制在75℃左右,第2阶段的核-壳乳液合成反应温度控制在85℃时较佳;乳化剂用量占单体质量的4.0%,m(阴离子乳化剂):m(非离子乳化剂)=1:3时,体系乳化充分,单体转化率较高,凝胶较少;以纳米SiO2溶胶中的SiO2用量占单体质量的8%较好,制得硅溶胶-聚丙烯酸酯复合乳液固含量为40%,乳液的稳定性达到使用要求;引发剂的用量以占单体质量的0.4%~0.6%为宜,此时聚合反应较完全,单体转化率较高,聚合过程稳定。

英文摘要:

The silica sol-polyacrylate composite emulsion was synthesized via in-situ polymerization using MMA and BA as main monomers and a mixed emulsifier consisting of CO-436 and CO-897.The nano-siliea sol surface was modified by silicon coupling agent (KH-560) ;and then the silica sol-polyaerylate emulsion with core-shell structure was synthesized via in-situ polymerization using APS as an initiator, AA and HEA as functional monomer by a semi-continuous polymerization technology. Based on this,the influencing factors such as polymerization temperature, amount of the initiator (APS),and mixed emulsifier as well as the ratio of CO-436 to CO-897,and the amount of SiO2 sol on the polymerization process were investigated. The results showed that the optimal emulsion polymerization temperature was about 75 ℃ for the seed emulsion polymerization of the first stage, and 85 ℃ for the core-shell emulsion polymerization of the second stage. When the amount of mixed emulsifier was 4.0% of the monomer, and the mass ratio of anion emulsifier to non-ionic emulsifier was 1 :3, sufficient emulsification, high monomer conversion and low gel rate for the polymerization system could be obtained. When the amount of nano-SiO2 silica sol was 8.0% of the monomer, solid content of obtained silica sol-polyacrylate composite emulsion was 40%,the stability of emulsion conld meet the usage demands. The optimal amount of initiator(APS) was 0.4%-0.6% of the monomer for complete polyreaction,high monomer conversion and stable polymerization process.

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