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千吨级全地面起重机用转盘轴承的承载能力分析
  • ISSN号:0577-6686
  • 期刊名称:《机械工程学报》
  • 时间:0
  • 分类:TH122[机械工程—机械设计及理论]
  • 作者机构:河南科技大学机电工程学院,洛阳471003
  • 相关基金:国家自然科学基金(51475144)和河南省教育厅科学技术研究重点(14A460008)资助项目.
作者: 李云峰, 姜迪
中文摘要:

六排滚子转盘轴承是千吨级全地面起重机的关键部件,主机对该转盘轴承的可靠性要求极高。转盘轴承的合理设计和正确选型是建立在对其进行系统的力学分析的基础之上的。利用转盘轴承在承受联合载荷时的变形协调条件和受力平衡条件,建立千吨级全地面起重机用六排滚子转盘轴承的力学模型,通过与有限元模型计算结果的比较,验证所建立的力学模型的正确性。结果表明:转盘轴承上部两排滚子的载荷显著大于下部两排滚子的载荷。随着转盘轴承轴向游隙的增大,转盘轴承内部承担外部载荷的滚子数量逐渐减少,受载最大的滚子载荷也随之逐渐增大,这一趋势在游隙增大的初期更加明显。在转盘轴承的轴向游隙从0mm增大到0.28mm的过程中,转盘轴承的承载能力安全系数先是随之快速下降,然后再缓慢下降。当轴向游隙为0mm时转盘轴承的安全系数是2.66;然而,当轴向游隙增加到0.28mm时,转盘轴承的安全系数下降了42%。

英文摘要:

Six-row roller slewing bearing is the key component of kiloton class whole ground crane, the host machine has very high reliability requirements for this slewing bearing. Reasonable design and correct selection of slewing bearing are established on the basis of systemic mechanics analysis of it. By using the deformation coordination condition and force equilibrium condition as the slewing bearing undertaking combined loads, the mechanics model of six-row roller slewing bearing used in kiloton class whole ground crane is established, and the correctness of the established mechanics model is verified by comparing its results with the calculated results of finite element model. The results show that: the loads of the two upper row of rollers in the bearing are significantly greater than that of the two lower row of rollers. With the increase of axial clearance of slewing bearing, the number of rollers undertaking the external load decreases gradually inside the slewing bearing, the load of the heaviest loaded rollers increases correspondingly, this trend is more distinct during the early stage of clearance increase. During the process of the axial clearance increase of the slewing bearing from 0 mm to 0.28mm, the carrying capacity safety factor of the slewing bearing decreases quickly first, then decreases slowly. The safety factor of the slewing bearing is 2.66 when the axial clearance is 0 ram, however, as the axial clearance increases to 0.28 mm, the safety factor of the slewing bearing decreases by 42 percent.

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期刊信息
  • 《机械工程学报》
  • 中国科技核心期刊
  • 主管单位:中国科学技术协会
  • 主办单位:中国机械工程学会
  • 主编:宋天虎
  • 地址:北京百万庄大街22号
  • 邮编:100037
  • 邮箱:bianbo@cjmenet.com
  • 电话:010-88379907
  • 国际标准刊号:ISSN:0577-6686
  • 国内统一刊号:ISSN:11-2187/TH
  • 邮发代号:2-362
  • 获奖情况:
  • 中国期刊奖,“中国期刊方阵”双高期刊
  • 国内外数据库收录:
  • 俄罗斯文摘杂志,美国化学文摘(网络版),荷兰文摘与引文数据库,美国工程索引,美国剑桥科学文摘,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:58603