采用物理气相沉积(PVD)与阳极氧化与电沉积相结合的复合技术在Si基表面制备了羟基磷灰石(HA)/Al2O3复合生物涂层。采用SEM研究了阳极氧化Al2O3和HA/Al2O3复合生物涂层的形貌,并采用EDS与XRD研究了HA/Al2O3复合生物涂层的组成和物相。结果表明:扩孔处理后阳极氧化的Al2O3孔径约为1.5~3.0μm,电沉积HA的n(Ca)/n(P)约为1.61,最终获得了以HA为外层、HA/Al2O3为中间过渡层、Si为基底的复合材料。其中,HA不仅沉积于阳极氧化Al2O3的孔洞中,且外延生长并覆盖在阳极氧化Al2O3表面,从而在HA外层与HA/Al2O3中间过渡层之间形成了一种T形分布的结构特征,该结构特征将有助于增强HA外层与中间过渡层的界面结合强度。
The bioactive coating of hydroxyapatite/Al2O3 on Si substrate was fabricated by a hybrid technique of physical vapor deposition (PVD), anodization and electro-deposition. Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffractometry (XRD) were employed to investigate the morphologies, composition and phases of anodic Al2O3 and HA/Al2O3 composite coating. The results show that the porous anodic Al2O3(the intermediate layer)with pores of 1.5 - 3.0 μm is obtained after the anodization and subsequent pore-widen process. The hydroxyapatite coating (top layer)is electrodeposited into the holes of anodic Al2O3 and onto the surface of anodic Al2O3. The mole ratio of Ca and P of hydroxyapatite coating is 1.61. The distribution of HA in HA/ Al2O3-Si composite exhibits a feature of T shape structure, which will be beneficial to improve the bonding strength between the HA top layer and the HA/Al2O3 intermediate layer.