根据Low-E工程玻璃生产线传动系统的特点,提出一种基于西门子S7-400PLC和SEW伺服电机的分布式传动控制系统;描述系统的网络构架和底层伺服电机的控制策略。阐述伺服电机的选型方法和参数计算公式,设计伺服控制器的典型程序。该系统采用单CPU模块,双上位机管理,基于WINCC与STEP7的软件平台,实现生产线传动系统的实时监控。生产实践结果表明:基于该传动控制系统结构完备、功能丰富、工作稳定、性能优良,达到Low-E工程玻璃磁控溅射法生产工艺对生产线传动系统的性能要求,有利于实现生产线的自动化。
A distribution system control method based on Siemens S7-400 PLC and SEW servo-motor was proposed,according to the characteristics of the Low-E glass production line transmission system.The system network architecture and the control strategy of the underlying servo motors were described,the model selection method of the servo motors and the calculation formula were discussed,and a typical servo controller program was presented.A single CPU for lower system control and two industrial PC for upper system management were used in the system.Through the close integration of WINCC and STEP7,the real-time monitoring and control for the transmission process were implemented.The production results show that the transmission system based on this strategy has the following features: complete structure,multiple functions,stable working and well performance.The system meets the requirements of magnetic control sputtering emission method and finally realizes the automatic production line running.