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砂轮约束磨粒喷射精密光整加工表面互相关性分析
  • ISSN号:1006-852X
  • 期刊名称:《金刚石与磨料磨具工程》
  • 分类:TG58[金属学及工艺—金属切削加工及机床]
  • 作者机构:[1]东北大学机械工程与自动化学院,辽宁沈阳110004, [2]东北大学材料与冶金学院,辽宁沈阳110004
  • 相关基金:基金项目:国家自然科学基金资助项目(项目编号:50475052)和高等学校博士学科点专项科研基金资助项目(项目编号:20040145001)
中文摘要:

磨粒喷射精密光整加工是重要零件在磨削后进行去除表面缺陷层、降低粗糙度和波纹度为目的光整加工新工艺。试验在M7120磨床上完成,加工试样为Ra0.4~0.6μm的45。钢。加工表面形貌和微观几何参数用SEM和TR200表面轮廓仪测量。本文应用随机过程的互相关性对磨削加工表面和光整加工表面进行了研究。试验结果表明,试样表面从连续的方向一致的沟槽被随机不连续的微坑所代替,表面粗糙度明显得到改善。随着加工循环的增加,Ra值由0.4~0.6μm下降到0.2μm左右。此外,光整加工可以获得各向同性网纹交错的表面,表面轮廓的支撑长度率提高,对工件的耐磨性有利。

英文摘要:

Abrasive jet finishing process is a novel process whose objective is to remove surface defect layer and to diminish roughness and ripple after grinding. Experiments were performed with plane grinder M7120 and the workpiece material 45# steel which was ground with the surface roughness values of Ra = 0.4 - 0.6 μm. The machined surface morphology was studied using SEM and the microcosmic geometry parameters were measured with TR200 profilometer. In this paper with cross correlation of random process ,the surface of grinding machining and abrasive jet finishing machining are researched. The result indicated that the machined surface changed from continuous parallel micro-groove and plough to randomly distributed discontinuous micro-pit and the surface roughness was obviously decreased. Ra decreased from an initial value of about 0.4 - 0.6 μm down to about 0.2 μm with machining circles increasing. Furthermore, the isotropy cross structured surface in both parallel and perpendicular machining direction were attained by abrasive jet precision finishing with grinding wheel as restraint. This was favorable for the wearable capability of the workpiece.

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期刊信息
  • 《金刚石与磨料磨具工程》
  • 中国科技核心期刊
  • 主管单位:郑州磨料磨具磨削研究所
  • 主办单位:郑州磨料磨具磨削研究所
  • 主编:李志宏
  • 地址:郑州市高新区梧桐街121号
  • 邮编:450001
  • 邮箱:smzzgj@126.com
  • 电话:0371-67661785
  • 国际标准刊号:ISSN:1006-852X
  • 国内统一刊号:ISSN:41-1243/TG
  • 邮发代号:36-34
  • 获奖情况:
  • 1997年获国家科技期刊奖三等奖,1999年2000年获河南省优秀科技期刊二等奖
  • 国内外数据库收录:
  • 俄罗斯文摘杂志,美国化学文摘(网络版),荷兰文摘与引文数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版)
  • 被引量:4050