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井眼轨迹控制工具滚针轴承的偏载失效分析
  • ISSN号:1001-4578
  • 期刊名称:《石油机械》
  • 时间:0
  • 分类:TE921[石油与天然气工程—石油机械设备]
  • 作者机构:[1]长江大学非常规油气湖北省协同创新中心, [2]长江大学机械工程学院
  • 相关基金:国家自然科学基金项目“高造斜率井眼轨迹控制工具主轴井下力学行为研究”(51275057);高等学校博士学科点科研基金(博导类20124220110003)和长江大学非常规油气湖北省协同创新中心联合资助项目.
中文摘要:

国内有关高造斜率井眼轨迹控制工具上、下两端轴承的研究主要是对主轴进行偏置试验,忽略了一些实际情况。为此,通过井下工具动态测试台架模拟了井下工况,针对滚针轴承的破坏失效进行了整体理论和有限元分析。依据井眼轨迹控制工具的原理,建立了旋转心轴的力学和数学模型,同时依据所得的主轴和滚针轴承数据,用Solidworks建立了它们的全尺寸仿真模型。分析结果表明,主轴在滚针轴承处的偏斜角度为0.0725°,滚针轴承要阻止轴的弯曲变形,在运行中主轴会给滚子施加一个向左的力;在试验中滚子的倾斜角度达到了0.0293°,这使滚针轴承的使用疲劳寿命急剧缩短。建议对井眼轨迹控制工具的结构进行改进,采用滚针和角接触球组合轴承,使得它能同时承受径向和轴向载荷,延长轴承的使用寿命。

英文摘要:

Domestic researches related to bearings on top and bottom ends of borehote trajectory control de- vices in highly deviated wells are mostly concentrated on offset tests of principal shaft with certain actual conditions neglected. In this regard, testing devices for dynamic performances of downhole tools have been deployed to simu- late in-situ conditions. In addition, overall theoretical and finite-element analyses have been performed for damages and failures of needle bearing. With consideration to working principles of borehole trajectory control tools, me- chanical and mathematic models for the rotating shafts have been constructed. Moreover, by using data related to the principal shaft and needle bearing, SolidWorks is deployed to construct full-sized simulation models for these elements. Relevant results show that the principal shaft may deviate at 0. 072 5° around the needle bearing, where-as the needle bearing may restrict curvature and deformation of the shaft. Consequently, the principal shaft may in-flect a leftward force on the roller during operation. During the test, it was found that the roller deviated up to 0. 029 3°, which may significantly reduce service life of the needle bearing due to fatigue. It is proposed to adopt certain improvements in structure of borehole trajectory-control devices. Through adoption of combined bearing with rollers and angular contact balls, the assembly may ensure bearing both radial and axial loads to prolong service life of the bearing.

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期刊信息
  • 《石油机械》
  • 中国科技核心期刊
  • 主管单位:中国石油天然气集团公司
  • 主办单位:中国石油天然气集团公司装备制造分公司 江汉石油管理局
  • 主编:贺会群
  • 地址:湖北省荆州市沙市区豉湖路12号
  • 邮编:434000
  • 邮箱:syjxzz@vip.sina.com
  • 电话:0716-8121243 8127778
  • 国际标准刊号:ISSN:1001-4578
  • 国内统一刊号:ISSN:42-1246/TE
  • 邮发代号:38-80
  • 获奖情况:
  • 历次全国中文核心期刊,湖北省历届优秀期刊、精品期刊,中国石油天然气集团公司优秀科技期刊,全国石油化工行业优秀科技期刊
  • 国内外数据库收录:
  • 中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2000版)
  • 被引量:15470