提出了采用普通锻压设备进行坯料准备、高精度冷摆辗机成形半轴锥齿轮精锻件的成形新工艺,研究了成形工步的坯料形状、成形工艺参数、模具结构以及精锻件后续加工的工装夹具结构等一系列技术问题。达到了齿形精度高、齿部强度高、啮合质量好、齿轮模具的使用寿命高、材料利用率高、生产成本降低及可以进行大批量工业生产的目的。
A new precision forming technology was presented, which uses an ordinary forging machine and a high precision rotary forging machine to make the closed-tolerance semi-axle bevel gear forgings. A series of key technical issues were researched, including blank shape in forming step, process param- eter of forming process, structures Of forging die and machining fixture, etc. The closed-tolerances and high strength of gear teeth, fine quanlity of meshing, high life time of dies, high availability of material, lower cost and massive production are achieved by using the forming technology.