以低聚物多元醇、异佛尔酮二异氰酸酯(IPDI)为主要原料,三羟甲基丙烷(TMP)为改性剂,合成了端羟基自乳化阳离子聚氨酯(PU)树脂,再以封端型六亚甲基二异氰酸酯(HDI)三聚体为交联剂,与其一同乳化制备电泳树脂,采用电泳工艺制备成膜。用“原位TF-IR”跟踪了交联剂的解封过程,研究了电泳涂料的固化过程。同时探究了TMP的用量、交联剂与PU树脂的比例、交联剂的解封温度、电泳工艺参数对漆膜性能的影响。结果表明:交联剂的解封温度为100℃;TMP在树脂中的质量分数为0.50%,-NCO与-OH的物质的量比为1.5:1,80℃烘烤30min后再在140℃下烘烤1h,电泳电压为60V时。能得到表观和性能优异的漆膜。
An cationic polyurethane ( PU ) resin modified with trimethylolpropane ( TMP ) was synthesized from oligomer polyol, isophorone diisoeyanate (IPDI) as raw materials via self -emulsifying method, and further reacted with blocked hexamethylene diisocyanate (HDI) tri- mer as cross-linking agent to form a film by electrophoresis process. The deblock process of waterborne polyurethane crosslinking agent was detected by in-situ FT-IR, meanwhile, the curing process of electrophoretic coatings was investigated. Effect of the dosage of TMP, molar ratio of resin to cross- linking agent, deblock temperature of waterborne polyurethane crosslinking agent and process parameters on the appearance and properties of the film were in- vestigated respectively. It was found that the desirable property and appearance for the film could be obtained under the conditions that the mass fraction of TMP was about 0. 50% ; the molar ratio of --NCO and --OH was 1.5 : 1 ; the deblock temperature of waterborne polyure- thane crosslinking agent was 100 ℃; the baking temperature and time were 80 ℃/30 min,140 ℃/1 h; and the electrophoresis voltage was 60 V.