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管道泵不稳定压力及振动特性研究
  • ISSN号:1002-6819
  • 期刊名称:?农业工程学报
  • 时间:2013.8.8
  • 页码:79-86
  • 分类:TH311[机械工程—机械制造及自动化]
  • 作者机构:[1]江苏大学流体机械工程技术研究中心,镇江212013, [2]格兰富水泵中国研发中心,苏州215126
  • 相关基金:国家自然科学基金资助项目(51009072); 江苏省自然科学基金资助项目(BK2009218、BK2010347); 江苏省博士创新基金资助项目(CXZZ12_0677)
  • 相关项目:带分流叶片离心泵流固耦合诱导振动特性研究
中文摘要:

为了找到引起管道泵振动的原因,该文研究了一比转速为59的管道泵叶轮-蜗壳的动静干涉所引起的压力脉动现象,及其对泵振动特性的影响。该文通过对比数值计算方法与试验方法获得的能量特性曲线,验证了计算模型的有效性;在此基础上分析管道泵蜗壳内的脉动压力场,通过数值计算有效研究了蜗壳周向不同位置处43个监测点在不同流量下的压力脉动幅值,特别在叶片通过频率下,蜗壳内的压力脉动特征与流量及蜗壳内监测点位置的关系。同时,通过振动试验,获取泵4个监测区域内25个监测点在不同流量下的振动幅值,通过快速傅里叶变换对振动信号进行频谱分析。计算和试验结果共同表明,隔舌区域的压力脉动幅值最大,叶片通过频率210Hz是压力脉动的主导频率;压力脉动及泵振动均在叶片通过频率下达到最大峰值,进一步论证了叶片通过频率是管道泵产生振动的主要频率值,由该频率引起的压力脉动冲力是管道泵产生振动的主要作用力;泵的压力脉动幅值和振动幅值均高于设计工况;4个监测区域内的振动幅值从大到小依次为:管道支撑,电机,泵体,底座。研究结果可为管道泵低振动的设计提供参考。

英文摘要:

In order to find the root causes for vibration of an in-line circulator pump, the unsteady pressure pulsation phenomenon of an in-line circulator pump with a specific speed of 59, which generated by impeller-volute RSI(Rotor-stator interaction), and its influence on pump vibration characteristics, were studied. For this study, a numerical simulation (CFD) tool was applied to get pump performance data, the CFD results were contrasted with experimental results. Once validated, the CFD model was used for simulating the unsteady pressure field existing in the volute of an in-line circulator pump. To understand more, pressure pulsation magnitudes of 43 measuring points inside the volute are obtained by means of numerical calculation, which are a function of flow rate, for several flow rates ranging from 10% to 130% of nominal flow rate. Particularly, at the blade passing frequency, the relationship among the pressure pulsation characteristics of volute, flow rates, and locations of measuring points inside the volute were successfully investigated by CFD. In addition, the vibration test was conducted to capture the vibration amplitudes as a function of flow rate, of pump by using 25 acceleration sensors which distributed inside four detecting areas. The Fast Fourier Transform (FFT) was applied for analyzing the vibration signals. The simulation and experimental results indicated that the amplitude of pressure pulsation reaches the maximum value near the tongue and blade passing frequency 210Hz which is the domain frequency contributed for pressure pulsation. Both amplitudes of pressure pulsation and pump vibration reach the peak value at the blade passing frequency. We concluded that the blade passing frequency is the domain frequency for the pump vibration, and the force of pressure pulsation, which is caused by blade passing frequency, is the main acting force for pump vibration. Simultaneously, under the off-design conditions, the magnitudes of pressure pulsation and pump vibration are higher than the de

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期刊信息
  • 《农业工程学报》
  • 北大核心期刊(2011版)
  • 主管单位:中国科学技术协会
  • 主办单位:中国农业工程学会
  • 主编:朱明
  • 地址:北京朝阳区麦子店街41号
  • 邮编:100125
  • 邮箱:tcsae@tcsae.org
  • 电话:010-59197076 59197077 59197078
  • 国际标准刊号:ISSN:1002-6819
  • 国内统一刊号:ISSN:11-2047/S
  • 邮发代号:18-57
  • 获奖情况:
  • 百种中国杰出学术期刊,中国精品科技期刊,中国科协精品科技期刊工程项目期刊,RCCSE中国权威学术期刊
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  • 俄罗斯文摘杂志,美国化学文摘(网络版),英国农业与生物科学研究中心文摘,荷兰文摘与引文数据库,美国工程索引,美国剑桥科学文摘,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),英国食品科技文摘,中国北大核心期刊(2000版)
  • 被引量:93231