应用ABAQUS有限元软件对平整轧制过程进行三维弹塑性建模及仿真研究,通过温度场模拟人口带钢的初始板形缺陷,利用刚性工作辊的辊形变化综合表达各板形控制手段对承载辊缝形状的调控功效.基于以上力学模型,针对具有初始板形缺陷的带钢,仿真研究平整轧制后带钢的板形缺陷及其与初始板形缺陷及平整工艺条件的关系,揭示带钢平整轧制过程中板形缺陷的遗传与演变的规律.仿真计算结果表明,承载辊缝形状是决定带钢板形缺陷遗传和演变的最主要因素,轧前带钢的初始板形缺陷的程度,即最大纵向延伸差的大小,对平整后带钢的板形缺陷仅有一定程度的遗传性影响.
Three-dimensional temper rolling processes are simulated by nonlinear elastoplastic finite element software called ABAQUS. In this simulation, the initial flatness defects of steel strips are modeled by the temperature field, and the adjustment effect of flatness control methods on the support roll gap shape is comprehensively expressed by the contour change of rigid work rolls. Based on the above mechanical model, flatness defects after temper roiling and their dependency on initial flatness defects and temper rolling conditions are numerically studied for steel strips with initial flatness defects, and moreover, the heredity and evolution laws of flatness defects in the temper rolling process are presented. Simulation results show that the support roll gap shape is the most important factor deciding the heredity and evolution of flatness defects, and the initial flatness defect level of entry strips has some effect on the flatness of exported strips.