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锥面-微孔组合端面机械密封性能
  • ISSN号:0438-1157
  • 期刊名称:化工学报
  • 时间:2011.12.12
  • 页码:3463-3470
  • 分类:TH117.2[机械工程—机械设计及理论]
  • 作者机构:[1]浙江工业大学过程装备及其再制造教育部工程研究中心,浙江杭州310032
  • 相关基金:国家科技支撑计划项目(201IBAF09805-07);国家自然科学基金项目(50775206,51005209);浙江省杰出青年人才基金项目(R1090833);浙江省自然科学基金项目(Y1090807).
  • 相关项目:高参数机械密封多场耦合动态模型与液膜润滑稳定性研究
中文摘要:

在收敛锥面密封和多孔端面机械密封研究的基础上,提出了锥面-微孔组合端面新型机械密封,建立了该组合密封端面液膜压力控制的理论模型并采用有限元法求解,获得了端面液膜压力分布。在给定径向微孔比、周向微孔比和微孔深径比等微孔几何结构参数的条件下,分析了端面锥度、锥面宽度比、扇形微孔区的径向位置等组合密封几何结构参数在低压和高压工况下对密封性能的影响规律,研究了组合密封的开启特性,指出了锥面与扇形微孔区不同组合方式的特点及各自的使用范围。结果表明:在低压工况下,收敛锥面能提高机械密封的开启特性,扇形微孔区开设在端面高压侧能获得较好的密封性能;在高压工况下,微孔的动压效应能提高机械密封的稳定性,扇形微孔区设在低压侧能获得较好的密封性能;当端面特征几何结构参数选取为:锥度1.5~2.5,锥面宽度比0.2~0.6,内坝区宽度比0.1~0.3时,密封可获得优良的综合性能。

英文摘要:

Based on the study of mechanical face seals with convergent coning or surface micropores, a new type of mechanical seal with both surface micropores and convergent coning was presented. The definitions of face geometric parameters of such a new type of seal were made. Such parameters included the radial taper of the coned face, the width ratio of the coned face to the seal face, and the width ratio of sealing dam to seal face. A theoretical analysis model for controlling fluid film pressure between the two faces of such a seal was set up and was solved with the finite element method. The fluid film pressure profile between the faces was then obtained. Analyses were made about the effect of face geometric parameters on seal performance, such as opening force, leakage and axial film stiffness under low pressure or high pressure of the sealed medium, in which the radial length ratio of micropore zone to face width, circumferential arc length ratio of micropore zone to face circumference, and depth to diameter ratio of a micropore were kept constant. When such a seal was operated under low pressures of the sealed medium, the convergent taper would be beneficial to face opening behavior and the fan-type micropores sector located at the high pressure side of sealing face would be beneficial to sealing ability. When such a seal was operated under high pressures of the sealed medium, the hydrodynamic effect caused by micropores would be beneficial to sealing stability, and the fan-type micropores sector located at the low pressure side would be beneficial to sealing ability. Such a seal would show the best performance when the radial taper varied from 1.5 to 2. 5, the width ratio of the conical face to the gross seal face varied from 0. 2 to 0. 6, and the width ratio of the inner sealing dam to the gross seal face varied from 0. 1 to 0.3.

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期刊信息
  • 《化工学报》
  • 中国科技核心期刊
  • 主管单位:中国科学技术协会
  • 主办单位:中国化工学会 化学工业出版社
  • 主编:李静海
  • 地址:北京市东城区青年湖南街13号
  • 邮编:100011
  • 邮箱:hgxb126@126.com
  • 电话:010-64519485
  • 国际标准刊号:ISSN:0438-1157
  • 国内统一刊号:ISSN:11-1946/TQ
  • 邮发代号:2-370
  • 获奖情况:
  • 中国科协优秀期刊二等奖,化工部科技进步二等奖,北京全优期刊奖,中国期刊方阵“双效”期刊,第三届中国出版政府奖
  • 国内外数据库收录:
  • 俄罗斯文摘杂志,美国化学文摘(网络版),荷兰文摘与引文数据库,美国工程索引,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:35185