根据对Zr-Fe-Si三元体系的热力学评估计算和实验研究,体系中Si的化学位随Zn含量的增加而迅速提高.通过高温镀锌实验分析了difruse—△(δ相+锌液)区域形成的原因,阐述了热浸镀锌中硅反应性的机理.镀层中的Si有向Fe含量高的相(特别是δ/ζ相界附近的δ相)、δ/ζ相界及ζ相晶界富集的趋势.随时间推移,扩散通道向富Si端移动,切过ζ相与液相两相平衡的共轭线,导致ζ相晶界附近出现的液体容纳Si,形成液体通道,液相穿过ζ相并与外面的锌液连接.液体直接与δ相接触,导致微应力的出现,液体可以沿着微裂纹腐蚀δ相,形成破碎的difruse—△区域,锌液直接侵蚀基体.镀层生长受界面反应控制,镀层的线性生长导致形成较厚的镀层.
According to the thermodynamic calculation of Zn- Fe-Si ternary system and the experimental investigation, the chemical potential of Si increases greatly with the increase in Zn content. By high temperature galvanizing experiments, the form reason for diffuse A (δ + liquid) was analyzed and the mechanism of silicon reactivity was explained. Si in coating trended to gather in the phases with high Fe content such as δ phase near δ/ζ phase boundaries, phase boundaries of δ/ζ layers, and grain boundaries of ζ phase. In galvanizing, the diffusion path in coating moved to the Si rich side, cut the tie-line of (ζ + liquid) phases equilibrium, and led the liquid phase to appear at ζ phase boundaries and to accommodate silicon. Liquid channels formed as the liquid phase crossed ζ layers and connected with the outside liquid. Therefore, the liquid channels contacted with δ phase directly and the micro stress was produced at the meantime, and then the liquid eroded δ phase along the microcracks as well as the diffuse A (cracked δ + liquid) region formed, the liquid attacked the substrate directly. The growth of coatings was controlled by interracial reaction, and the thickness of coatings increased linearly.