通过正交试验对45钢上复合化学镀Ni-P—Al2O3的工艺条件进行优化,得到的最佳工艺条件为:NiSO4·7H2O25g/L,Nail2PO2·H2O30g/L,CH3COONa15g/L,NaF0.4g/L,乳酸20mL/L,硫脲20mg/L,十二烷基磺酸钠0.1g/L,纳米α-Al2O35g/L,温度90℃,pH4.8,时间2h,转速300r/min。分别采用扫描电镜、能谱仪、维氏硬度仪和电化学工作站对镀层的微观形貌、组成、显微硬度以及耐蚀性进行表征。在最优工艺下制备的Ni-P—Al2O3复合镀层,Al2O3微粒分布均匀,结构致密,显微硬度为204HV,耐蚀性均优于Ni-P镀层。
The process conditions of electroless Ni-P-Al2O3 composite plating on 45 steel were optimized through orthogonal test. The optimal process conditions are as follows: NiSO4"7H20 25 g/L, NaHEPOE'H20 30 g/L, CH3COONa 15 g/L, NaF 0.4 g/L, lactic acid 20 mL/L, thiourea 20 mg/L, sodium dodecyl sulfate 0.1 g/L,α-Al2O3 nanoparticle 5 g/L, temperature 90 ℃, pH 4.8, rotation speed 300 r/min, and time 2 h. The micromorphology, composition, microhardness, and corrosion resistance of Ni-P-A1203 composite coating were characterized using scanning electron microscope, energy-dispersive spectroscope, Vikers hardness tester, and electrochemical workstation. The Ni-P-A1203 composite coating prepared under the optimal process conditions futures uniform distribution of A1203 particles and compact structure, and has a microhardness of 204 HV and better corrosion resistance than that of NiP coating.