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考虑动载荷与动态磨损系数的直齿轮传动系统动态磨损特性
  • ISSN号:1672-7207
  • 期刊名称:中南大学学报(自然科学版)
  • 时间:0
  • 页码:-
  • 分类:TH122[机械工程—机械设计及理论]
  • 作者机构:[1]武汉大学动力与机械学院,湖北武汉430072
  • 相关基金:国家自然科学基金资助项目(51005170):武汉市学科带头人计划(201051730545)
  • 相关项目:齿面动态磨损与含磨损故障的传动系统非线性特性研究
中文摘要:

为揭示齿轮传动系统齿面动态磨损特性,通过Weber-Banaschek公式计算获取啮合齿轮对的时变啮合刚度,基于此建立包含非线性齿侧间隙和内部误差激励的齿轮传动系统运动学方程,计算获得系统轮齿啮合时载荷沿啮合线的动态变化规律。根据齿面粗糙度和当前啮合点最小油膜厚度,建立齿面动态磨损系数的表达式。以轮齿的起始啮合点和最终啮合为区间,将渐开线齿廓进行离散化处理,建立离散化的齿面动态磨损模型并对其进行特定参数下的仿真计算。研究结果表明:由于动载荷、动态磨损系数和滑移速度等参数的影响,主从动齿轮齿面累积磨损量沿渐开线齿廓呈现非均匀分布,节点处最小,齿顶处最大;小齿轮的齿面磨损程度比大齿轮更严重;当传动比和模数变化时,齿面累积磨损量均存在变化趋势明显的敏感区域。

英文摘要:

In order to reveal the characteristics of gear surface dynamic wear and the effect of parameters in gear transmission system, the equations of motion with nonlinear backlash, internal error excitation and time-varying mesh stiffness, which was calculated by employing Weber-Banaschek formula, were built to obtain the distribution of dynamic loads along the line of action for involute gear. The minimum oil thickness at current gear teeth contact point and the gear teeth surface roughness were utilized to acquire the expression of dynamic surface wear coefficients. The discretization of involute gear profile was conducted by dividing the current pressure angle increment between the first mesh point and final mesh point equally. The tooth wear equation proposed by Flodin was introduced and the discrete dynamic surface wear model was established to simulate the wear process for an engaging gear pair under certain system parameter settings. The results show that the accumulated surface wears are distributed along the involute gear profile unequally with maximum wear at tip point and minimum wear at pitch point respectively under the influences of dynamic loads, dynamic wear coefficients and relative sliding velocities. The accumulated surface wear of pinion is more serious than that of the gear and this phenomenon is validated by engineering practice. There exist relatively sensitive regions of gear surface accumulated wear while the transmission ratio and gear module are varied.

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期刊信息
  • 《中南大学学报:自然科学版》
  • 北大核心期刊(2011版)
  • 主管单位:教育部
  • 主办单位:中南大学
  • 主编:黄伯云
  • 地址:湖南长沙中南大学校本部
  • 邮编:410083
  • 邮箱:zngdxb@csu.edu.cn
  • 电话:0731-88879765
  • 国际标准刊号:ISSN:1672-7207
  • 国内统一刊号:ISSN:43-1426/N
  • 邮发代号:42-19
  • 获奖情况:
  • 首届全国优秀科技期刊评比一等奖,第二届全国优秀科技期刊评比一等奖,首届中国有色金属工业优秀科技期刊评比一等奖
  • 国内外数据库收录:
  • 美国化学文摘(网络版),荷兰文摘与引文数据库,美国工程索引,英国科学文摘数据库,中国中国科技核心期刊,中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版)
  • 被引量:20874