通过对某厂生产的高炉铸铁冷却壁进行热阻分析,计算不同参数条件下冷却壁本体与冷却水之间的综合换热系数,从而探讨冷却水速、水垢厚度、涂层厚度、气隙厚度等因素对高炉冷却壁冷却能力的影响.结果表明,提高冷却水速、减少水垢、减小涂层厚度均可提高冷却壁本体与冷却水之间的综合换热系数;气隙热阻占总热阻的71.6%以上,是影响冷却壁冷却能力的限制性环节,减小气隙厚度可以明显提高综合换热系数.冷却壁本体与冷却水之间的综合换热系数在121.5~343.8W/(m^2·℃)范围内.
Based on thermal resistance analysis for blast furnace cast iron stave ,the comprehensive heat transfer coefficients between the stave body and cooling water under different parameters were calcu‐lated .Effects of the cooling water velocity ,water scale thickness ,coating layer and air gap thickness on the cooling capacity of blast furnace stave were analyzed .Results show that increasing cooling wa‐ter velocity can increase the comprehensive heat transfer coefficients to some extent ,and these coeffi‐cients decrease linearly with the increase of the thickness of water scale and coating layer .Air gap thermal resistance accounts for more than 71 .6% of the total thermal resistance ,thus decreasing air gap thickness is the most effective way to enhance the cooling capacity of blast furnace stave .The comprehensive heat transfer coefficients between stave body and cooling water vary from 121 .5 to 343 .8 W/(m2 · ℃) .