为满足角振动台输出高角加速度和宽工作频带的要求,提出并优化设计了一种具有圆盘式动圈结构的电磁式角振动台运动部件。首先,介绍了具有圆盘式动圈结构的电磁式角振动台工作原理,并对运动部件的动力学模型进行理论分析,结果表明降低圆盘式动圈及工作台面的转动惯量,增强连接轴的刚度,即提高运动部件的第1阶固有扭振频率,可有效提高角振动台角加速度输出能力及扩展工作频率范围;接着,以动圈导线通过单位电流时的运动部件输出最大角加速度为目标,采用粒子群优化算法优化设计了动圈参数,以最小转动惯量和最高第1阶固有扭振频率为目标,采用有限元法优化设计了动圈的拓扑结构以及工作台面和连接轴的材料组合;最后,将优化后的运动部件应用于宽频带电磁式角振动台样机中,实验结果表明,角振动台输出的最大角位移和角加速度分别为60°和2 000 rad/s2,而角振动台运动部件第1阶固有扭振频率达到1 100 Hz。
In order to realize large output angular acceleration and high working frequency of the angular vibrator,a moving component of an electromagnetic angular vibrator with a disk moving coil structure was proposed and optimally designed. First,the principle of the electromagnetic angular vibrator with a disk moving coil structure was introduced,and dynamic models of its moving component were analyzed,which showed that the output capability of angular acceleration from the angular vibrator would be improved and the working frequency range would be widened when the rotary inertia of the moving coil and the vibration table was decreased or the stiffness of the connecting shaft was increased,or the first-order torsional resonance frequency of the moving component was increased. Then,the parameters of the disk moving coil were optimally designed by particle swarm optimization( PSO) method with the goal of realizing the maximum output angular acceleration when a unit current was passed through the moving coil wire.Furthermore,in order to realize the minimum rotary inertia and the highest first-order torsional resonance frequency,the topology of the moving coil and the material combinations of the vibration table and connecting shaft were optimally designed with finite element method. Finally,the optimized moving component was applied to a prototype of the broadband electromagnetic angular vibrator. Experimental results showed that the angular vibrator could output angular acceleration as large as 2 000 rad / s2 with themaximum angular displacement of 60°,and the first-order torsional resonance frequency of the moving component for the angular vibrator could get as high as 1 100 Hz.