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基于激光熔覆的35CrMo钢轴类零件修复再制造
  • ISSN号:1001-3814
  • 期刊名称:《热加工工艺》
  • 时间:0
  • 分类:TG174.4[金属学及工艺—金属表面处理;金属学及工艺—金属学]
  • 作者机构:[1]湘潭大学机械工程学院,湖南湘潭411105, [2]湘潭市联通工贸有限公司,湖南湘潭411105
  • 相关基金:国家自然科学基金资助项目(51375418);湖南省自然科学基金资助项目(12JJ3054);湖南省科技计划资助项目(2011FJ3231)
中文摘要:

针对轴类零件的工作条件,采用激光熔覆的方法,在35CrMo钢表面熔覆3540铁基合金粉末和Ni00镍基合金粉末,借助光学显微镜、扫描电镜和显微硬度计等实验设备,研究了熔覆层的形貌、组织特征及显微硬度;通过拉伸实验设计,研究了熔覆层、熔覆层与基体之间的结合强度。研究分析结果表明,两种合金粉末都与基体形成了良好的冶金结合,无明显裂纹或气孔,熔覆层组织致密,晶粒细小。采用3540合金粉末制备的熔覆层的显微硬度高于Ni00合金粉末试样的熔覆层,而在熔覆区与熔合区交界处两种熔覆材料试样显微硬度差别不大,都明显高于基体的硬度.有利于提高零件的耐磨性。拉伸试验结果显示,3540合金粉末和Ni00合金粉末制备试样的平均抗拉强度分别为637.6MPa和614.7MPa,在进行拉伸实验过程中,断口出现在中间熔覆层,说明熔覆层与基体间实现了良好的冶金结合,拉伸过程没有出现明显的屈服现象。

英文摘要:

According to the working conditions of shaft parts, 3540 iron-based alloy powder and Ni00 nickel-based alloy powder were claded on 35CrMo steel surface using laser cladding method. By means of test equipments, such as, OM, SEM and micro-hardness, the morphology, characteristic, and microhardness of cladding layer were studied. The bonding strength between the cladding layer and substrate was studied through tensile experiment design. Research and analysis results show that good metallurgical bonding is formed of two kinds of alloy powder and substrate, and there is no obvious crack or hole, cladding layer with compact structure and small grain size. As cladding material, micro-hardness of the 3540 alloy powder is higher than that of Ni00 alloy powder. While there is little difference between two kinds at the junction of the cladding zone and fusion zone. Both of them are significantly higher than the hardness of matrix, which is helpful to improve the wear resistance of parts. The results of tensile test show that the average tensile strength of 3540 alloy powder layer is 637.6 MPa, while of Ni00 alloy powder layer is 614.7 MPa. In the process of tensile experiment, fracture appears in the middle of cladding layer. It explains that a good metallurgical bonding has been achieved between the cladding layer and the substrate, with no obvious yield phenomenon during the tensile process.

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期刊信息
  • 《热加工工艺》
  • 北大核心期刊(2011版)
  • 主管单位:中国船舶重工集团公司
  • 主办单位:中国船舶重工集团公司热加工工艺研究所中国造船工程学会船舶材料学术委员会
  • 主编:李斌
  • 地址:陕西省兴平市44信箱
  • 邮编:713102
  • 邮箱:rjggy@163.com
  • 电话:029-38316271 38316273
  • 国际标准刊号:ISSN:1001-3814
  • 国内统一刊号:ISSN:61-1133/TG
  • 邮发代号:52-94
  • 获奖情况:
  • 中国期刊方阵双百期刊,全国优秀科技期刊,全国优秀国防科技期刊,中国船舶工业总公司优秀科技期刊,陕西省优秀科技期刊,全国中文核心期刊,中国科技核心期刊
  • 国内外数据库收录:
  • 荷兰文摘与引文数据库,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:27308