小麦麸皮是小麦加工中重要的副产物,其中糊粉层含有大量对人体健康有益的功能物质.本试验研究了干法机械分离麸皮中糊粉层的工艺.首先对小麦麸皮进行预粉碎及筛分分离处理,降低尺寸并去除部分胚乳,再将大于425 μm(40目)的小麦麸皮投入分级式冲击磨进行粉碎.粉碎后的小麦麸皮被筛分分离成B1(>425 μm)、B2(180 ~ 425 μm)、B3(100~180 μm)、B4(<100 μm)组分.选定总磷含量作为糊粉层标识物,考察该工艺下分级式冲击磨刀片线速度、分级轮转速及进料速度对各分离组分总磷含量的影响.结果表明:当刀片线速度36 m/s、分级轮转速2 800 r/min、进料速度900 g/h条件下,B3组分的总磷含量高达(18.46±0.51) mg/g,糊粉细胞结构完整,糊粉层含量高达65.30%,小麦麸皮各结构层分离效果明显.
Wheat bran is an important by - product of wheat processing which is rich of aleurone layer and is benefieial for health. The separation process of bran aleurone layer from wheat bran adopting dry mechanical fraction- ation has been studied in the paper. In order to decrease bran particle size and remove most of endosperm, pre - milling and sieving step have been used. The wheat bran larger than 425 μm (40 mesh) was submitted to classify - impact mill for grinding and air classification. After these processes, the collected wheat bran were sieved into four fractions: B1 fraction ( 〉425 μm), B2 fraction (180-425 μm ), B3 fraction (100- 180 μm) and B4 fraction ( 〈 425 μm). The total phosphorus content of bran fraction was selected as the aleurone layer marker, and the re- search was conducted to indicate the effects of blade peripheral velocity, vortex classifier wheel speed and feed rate of classify - impact mill on the total phosphorus content of each fraction. Based on the consequences of the single factor experiments, the utilized processing parameter was ascertained as follow: peripheral velocity of impact blade 36 m/s,vortex classifier wheel speed 2 800 r/min, feed rate 900 g/h. On the above conditions, the content of total phosphor- us in B3 bran fraction increased to (18.46 ±0.51 ) mg/g; while aleurone cell structure was intact and purity reached to 65.30%. Different wheat bran structural layers were dissociated obviously.