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电磁软接触连铸圆坯表面振痕演变机理
  • ISSN号:0412-1961
  • 期刊名称:金属学报
  • 时间:0
  • 页码:464-469
  • 语言:中文
  • 分类:TF777[冶金工程—钢铁冶金]
  • 作者机构:[1]东北大学材料电磁过程研究教育部重点实验室,沈阳110004, [2]上海宝山钢铁股份有限公司,上海201900
  • 相关基金:国家自然科学基金项目50604005、国家高技术研究发展计划项目2001AA337040、高等学校学科创新引智计划项目B07015和辽宁省青年人才基金2005221004资助
  • 相关项目:强磁场控制金属液面波动行为的基础研究
中文摘要:

在实验室立式连铸机上对碳素结构钢Q235B进行了电磁软接触连铸实验,测量了结晶器内磁场分布和Sn—Pb-Bi合金熔体弯月面形状.结果表明,采用电磁软接触连铸技术,可以显著改善铸坯表面质量;当电源功率达到最佳值时,振痕完全受到抑制,铸坯表面光洁;但当电源功率过大时,铸坯表面出现波浪形振痕.分析认为,铸坯表面质量得到改善是高频电磁场的Lorentz力效应和Joule热效应共同作用的结果;当电源功率过大时,分瓣结晶器内的磁场分布不均匀,沿结晶器周向呈波浪形分布,加之钢水液面波动也更加剧烈,因此在铸坯表面产生波浪形振痕.

英文摘要:

In the steel industry, the continuous casting product is usually a pre-produt before being fed to hot rolling mill, which brings in high cost and pollution and low productivity. So a new technology is demanded urgently to produce surface defect free billets and slabs. The success of electromagnetic casting (EMC) technology utilized in aluminum casting to improve surface quality enlightens the metallurgical researchers to apply this novel technology into production of steel. An experiment using high frequency magnetic field (26 kHz) was carried out on a vertical type caster with a segmented copper mold in our laboratory. Carbon structural steel (0.20% C, mass fraction) was used as experimental material. A special power was used to provide high frequency current to an induction coil surrounding the segmented mold. Moreover, the distribution of magnetic field and meniscus shape of Sn-Pb-Bi alloy in the mold were investigated and used to explain the phenomena happened in the initial solidification area in the case of EMC. The result shows that oscillations marks (OMs) can be totally suppressed and the surface of round billets with EMC technology becomes extremely smooth compared to the billets without EMC technology when the output power comes to an optimal one. According to the conventional mechanism of OM formation, the pressuregenerated in the flux channel due to the relative movement between solid flux rim and molten steel pool plays an important role in the formation of OMs. In the case of EMC, the solid flux rim becomes smaller as temperatures of mold and liquid steel in the initial solidification area increase because of Joule heat generated by the high frequency magnetic field, and the flux channel turns wider as Lorentz force is imposed on the liquid steel. As a result, the flux pressure becomes smaller, which makes the billets have better surface quality. However, when the powder exceeds the optimal value, the distribution of initial solidification starting point along the mold perimeter beh

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期刊信息
  • 《金属学报》
  • 中国科技核心期刊
  • 主管单位:中国科学协术协会
  • 主办单位:中国金属学会
  • 主编:柯俊
  • 地址:沈阳文化路72号
  • 邮编:110016
  • 邮箱:shxiao@imr.ac.cn
  • 电话:024-23971286
  • 国际标准刊号:ISSN:0412-1961
  • 国内统一刊号:ISSN:21-1139/TG
  • 邮发代号:2-361
  • 获奖情况:
  • 第一、二届全国优秀科技期刊评比一等奖,第一、二、三届国家期刊奖,国家期刊方阵"双高"期刊,第一、二、三届中国科学院科技期刊评比一等奖,中国科学院优秀期刊特别奖,第一、二、三、五届中国科协优秀科技期刊评比一等奖,中国科协精品期刊工程A类、B类,第一、二、三、四、五届中国百种杰出学术期刊,首届出版政府奖
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  • 被引量:26785