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交变磁场作用下金属液面的变形和波动行为
  • ISSN号:1004-0609
  • 期刊名称:《中国有色金属学报》
  • 时间:0
  • 分类:TG249.7[金属学及工艺—铸造]
  • 作者机构:[1]东北大学材料电磁过程研究教育部重点实验室,沈阳110004
  • 相关基金:国家高技术研究发展计划资助项目(2007AA03Z519); 国家自然科学基金重点资助项目(50834010); 国家自然科学基金资助项目(50604005); 高等学校学科创新引智计划资助项目(B07015)
中文摘要:

采用低熔点Sn-32%Pb-52%Bi合金模拟钢液,研究交变磁场作用下金属熔池液面的波动和变形行为。结果表明:交变磁场会使金属液面发生弧形变形,液面一直处于波动状态;熔池在三相点附近形成汇聚撞击的两个回流区,导致液面上三相点附近的波动最剧烈,易造成表面卷渣;增加线圈电流强度,液面变形增大,波动加剧;当熔池外壁面的磁感应强度达到约50mT时,液面的波动幅度达到约±3mm,应有一个合理的电流强度;适当增加频率可减小电磁力对自由表面波动的影响范围,有利于增大弯月面变形和减小液面波动,频率控制在30kHz左右较适宜;液面位于线圈中心高度附近时,弯月面变形较大,液面波动较剧烈,初始液面控制在线圈高度中心有利于节能。波动规律可解释电磁软接触连铸中铸坯表面振痕随电流强度大小的变化规律。

英文摘要:

Simulating molten steel using Sn-32%Pb-52%Bi low-melting-point alloy,the metal free surface fluctuation and deformation behavior with alternating magnetic field was investigated.The results show that the meniscus becomes camber due to alternating electromagnetic field,and the free surface is keeping fluctuating.There are two recirculation flow zones near the triple-phase point where the up flow is encountered with the down flow,which enhances the fluctuation of the free surface in the vicinity of triple-phase point and tends to cause slag entrapment.On the whole free surface,the fluctuation in the vicinity of triple-phase point is the most violent.With increasing coil current intensity,the meniscus distortion is enlarged,and the fluctuation of the free surface is aggravated.When the magnetic flux density on the outer surface of the molten bath is about 50 mT,the fluctuation amplitude of free surface is about ±3mm.The coil current intensity should be controlled in a reasonable range.With increasing frequency,the effect of electromagnetic force on the free surface fluctuation reduces.Within a proper frequency range,with increasing magnetic field frequency,it tends to increase the meniscus height and decrease the fluctuation of free surface.While the initial metal level is located at the center height of the coil,the meniscus deformation is larger and the metal free surface fluctuation is also more violent.In order to save energy,the metal level should be located at the center of the coil height.The fluctuation behavior clearly interprets the change law of billet surface oscillation marks with coil current intensity in the electromagnetic soft-contact continuous casting process.

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期刊信息
  • 《中国有色金属学报》
  • 中国科技核心期刊
  • 主管单位:中国科学技术协会
  • 主办单位:中国有色金属学会
  • 主编:黄伯云
  • 地址:湖南省长沙市中南大学内
  • 邮编:410083
  • 邮箱:f-ysxb@csu.edu.cn
  • 电话:0731-88876765 88877197
  • 国际标准刊号:ISSN:1004-0609
  • 国内统一刊号:ISSN:43-1238/TG
  • 邮发代号:42-218
  • 获奖情况:
  • 国内外数据库收录:
  • 俄罗斯文摘杂志,美国化学文摘(网络版),荷兰文摘与引文数据库,美国工程索引,英国科学文摘数据库,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:33974