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微流控芯片注射紫外光固化成型中缺陷形成机理及解决方案研究
  • ISSN号:1001-9278
  • 期刊名称:《中国塑料》
  • 时间:0
  • 分类:TQ320.662[化学工程—合成树脂塑料工业]
  • 作者机构:北京化工大学机电工程学院,北京100029
  • 相关基金:国家自然科学基金项目(51573017)
中文摘要:

提出了一种微流控芯片的新型成型方法——紫外(UV)光固化微注射模塑成型,微通道"十"字处和整个基体表面的气泡为其成型的主要缺陷,对后续芯片的使用将会造成很大影响;利用可视化实验研究分析了缺陷的形成原因,并研究了各工艺(注射压力、抽真空、注射方式、光照方式等)对缺陷改善的影响。结果表明,注射方式对"十"字处气泡的形成影响最大,光照方式对基体表面气泡的形成影响最大,通过选用适当的注射方式和光照方式,能够完全解决"十"字处和基体上的缺陷。

英文摘要:

This paper reported a new method for the formation of microfluidic chips through UVcuring microinjection molding.Because UV-curable materials were liquid at room temperature and the curing process is performed by chemical reactions,there were a number of differences between UV-curing microinjection molding and conventional microinjection molding.The results from injection-molding experiments indicated that the bubbles appearing near the "cross"of micro channel as well as the whole surface of microfluidic chips were considered as a major defect in the forming process.Such a defect showed a negative effect on the use of microfluidic chips.Formation causes of this defect were analyzed through a visible experiment,and effects of injection pressure,vacuum,injection mode and illumination mode on the defect were investigated,and solutions for elimination of the defect were explored.The results indicated that the injection mode and illumination mode determined the formation of bubbles near the"cross"and on the whole surface of microfluidic chips,respectively.The defect could be eliminated completely by adopting suitable injection and illumination modes.

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期刊信息
  • 《中国塑料》
  • 北大核心期刊(2011版)
  • 主管单位:中国轻工业联合会
  • 主办单位:中国塑料加工工业协会 北京工商大学 轻工业塑料加工应用研究所
  • 主编:刘学
  • 地址:北京市海淀区阜成路11号
  • 邮编:100048
  • 邮箱:cp@plaschina.com.cn
  • 电话:010-68985541
  • 国际标准刊号:ISSN:1001-9278
  • 国内统一刊号:ISSN:11-1846/TQ
  • 邮发代号:82-371
  • 获奖情况:
  • 荣获第三届国家期刊奖
  • 国内外数据库收录:
  • 美国化学文摘(网络版),荷兰文摘与引文数据库,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:14690