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三回程有机肥颗粒转筒干燥设备中筒抄板设计与试验
  • ISSN号:1000-1298
  • 期刊名称:《农业机械学报》
  • 时间:0
  • 分类:S233.9[农业科学—农业机械化工程;农业科学—农业工程]
  • 作者机构:[1]中国农业大学工学院,北京100083, [2]中国农业机械化科学研究院呼和浩特分院,呼和浩特010010, [3]北京航天动力研究所,北京100076
  • 相关基金:公益性行业(农业)科研专项经费项目(201203007); 现代农业产业技术体系建设专项资金项目(CARS-35)
中文摘要:

为实现有机肥颗粒物料的高效干燥,提出了专用三回程转筒干燥工艺,着重对影响有机肥颗粒运动的中筒内抄板设计参数进行研究。分析了抄板的作用原理,设计出在中筒可以实现物料逆向"爬坡"的组合式抄板;应用EDEM离散元软件,通过正交试验设计,确定物料在中筒内停留时间的显著性影响因素为转筒安装倾角和组合抄板平面滑板角;通过试验验证,完成了转筒倾角和组合抄板平面滑板角对物料停留时间影响的单因素试验,建立了相应的数学模型;通过对试验结果和仿真分析结果对比分析,经偏移修正后的仿真模型可以很好地预测物料在中筒内的停留时间;根据试验结果,转筒安装倾角不超过5°、组合抄板平面滑板角不小于40°时干燥效果好。

英文摘要:

Pelleting is an effective way to store and utilize organic fertilizer. A key step is to dry after pelleting. At present,one-zone rotary drying is often used for drying organic fertilizer pellets. But it has many problems,such as high energy consumption and etc. To guarantee the efficiency and high quality of the organic fertilizer in drying process,a triple-pass rotary drum drying technology was introduced.Therefore,the problems of long overall length,large occupied area and low plant utilization factor can be solved. This study combines the advantages of triple-pass rotary drum dryer. To explore the relationship among the residence time in the drum,the structure parameter of flight,and the drum installation angle,the EDEM software was used to simulate the movements of the pellets in the drum. The principle of the flight was analyzed,and a new type of combined flight was designed. The residence time in middle drum testing apparatus was set up, and the single-factor experiment design was conducted. Then, the significant factors on residence time were obtained by using orthogonal experiments,which turned out to be the drum installation angles and flight angles. The results of the simulation and experiment were compared,and it's verified a very highly prediction on the residence time and optimized parameters of the drum installation angle. Finally,the experiments showed that the installation angle should be less than 5° and flight angle should be higher than 40°.

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期刊信息
  • 《农业机械学报》
  • 中国科技核心期刊
  • 主管单位:中国科学技术协会
  • 主办单位:中国农业机械学会 中国农业机械化科学研究院
  • 主编:任露泉
  • 地址:北京德胜门外北沙滩一号6号信箱
  • 邮编:100083
  • 邮箱:njxb@caams.org.cn
  • 电话:010-64882610 64867367
  • 国际标准刊号:ISSN:1000-1298
  • 国内统一刊号:ISSN:11-1964/S
  • 邮发代号:2-363
  • 获奖情况:
  • 荣获中国科协优秀期刊二等奖,1997~2000年连续4年获中国科协择优资金,被列入中国期刊方阵,中国期刊方阵“双效”期刊
  • 国内外数据库收录:
  • 美国化学文摘(网络版),英国农业与生物科学研究中心文摘,荷兰文摘与引文数据库,美国工程索引,美国剑桥科学文摘,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:42884