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弹流润滑条件下表面形貌对摩擦噪声的影响
  • ISSN号:1000-0887
  • 期刊名称:《应用数学和力学》
  • 时间:0
  • 分类:TH117[机械工程—机械设计及理论]
  • 作者机构:合肥工业大学机械工程学院,合肥230009
  • 相关基金:国家自然科学基金(51375132); 安徽省科技攻关项目(1501021026)
中文摘要:

研究了弹流润滑状态下表面形貌对摩擦噪声的影响.通过激光微加工方法在金属圆盘试件表面上制造了两种沟槽型织构表面形貌,在双盘摩擦磨损试验机上对不同表面形貌进行了摩擦噪声和摩擦特性试验,分析了线接触弹流润滑条件下不同工况和表面形貌影响摩擦噪声的机理,并结合有限元分析对结论加以验证.结果表明:载荷和转速的变化对线接触摩擦噪声有明显影响,由于线接触副工作在部分膜弹流润滑状态下,所以摩擦噪声的特性与干摩擦时类似,摩擦因数较大的表面会辐射出更强的摩擦噪声;特定结构的表面形貌能改善表面润滑特性,有效降低摩擦噪声声压级,沟槽型织构的存在可以打断接触区域应力分布,减轻接触面微凸体碰撞作用,从而降低了表面自激振动,同时合适的表面形貌结构也有利于润滑油膜的形成,减小了系统的摩擦能量,达到降低摩擦噪声的效果.

英文摘要:

The effects of surface topography on the friction noise were studied under the elasto- hydrodynamic lubrication (EHL) condition. 2 kinds of groove-textured surface topographies were fabricated by laser texturing on the surface of the metal disc specimen. Friction noises and friction characteristics of different surface topographies were tested on a modified J-PM-1 2-disc tribo-tester. The effects of different operating conditions and surface topographies on the fric- tion noise under line contact EHL conditions were analyzed, and the results were verified with the finite element analysis. The work shows that, variations of the load and the rotational speed have significant effects on the line contact friction noise. Since the line contact pairs usually work in a partial EHL condition, the friction noise characteristics are similar to those of dry friction : the surface with a larger friction coefficient will radiate stronger friction noise. Specific topographies can improve the lubrication characteristics of the surface, and effectively reduce the sotmd pressure level of the friction noise. The presence of groove textures can interrupt the stress distribution of the contact area and weaken the impact by surface asperities, thereby re- ducing the self-excited vibration. At the same time, the proper surface topography structure is also helpful in the formation of lubricating off film, hence lowering the friction noise as well as the friction energy of the system.

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期刊信息
  • 《应用数学和力学》
  • 中国科技核心期刊
  • 主管单位:重庆交通大学
  • 主办单位:重庆交通大学
  • 主编:钟万勰
  • 地址:重庆南岸区重庆交通大学90信箱
  • 邮编:400074
  • 邮箱:applmathmech@cqjtu.edu.cn
  • 电话:023-62652450
  • 国际标准刊号:ISSN:1000-0887
  • 国内统一刊号:ISSN:50-1060/O3
  • 邮发代号:78-21
  • 获奖情况:
  • 国际工程索引(EI)收录期刊,我国力学类核心期刊,中国期刊方阵“双效”期刊
  • 国内外数据库收录:
  • 俄罗斯文摘杂志,美国数学评论(网络版),日本日本科学技术振兴机构数据库,美国应用力学评论,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:8965