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碳纤维针织物自润滑复合材料力学性能研究
  • ISSN号:1004-3055
  • 期刊名称:现代塑料加工应用
  • 时间:2015.4.10
  • 页码:28-30
  • 分类:TH117.3[机械工程—机械设计及理论]
  • 作者机构:[1]南阳理工学院机械与汽车工程学院,河南南阳473006, [2]广东工业大学材料与能源学院,广东广州510006, [3]广州市晶邦液压密封技术有限公司,广东广州511300
  • 相关基金:国家自然科学基金项目(51105211,51175088)资助.
  • 相关项目:重载高效钢背/复合材料衬层传动螺旋副基础理论研究
中文摘要:

采用碳纤维与聚四氟乙烯纤维(CF/PTFE)混编织物增强,制备了环氧树脂基自润滑复合材料,研究了钢背衬复合材料与45钢在环-环端面干摩擦状态下的摩擦学特性,考查了纤维织物、摩擦热、载荷、速度对材料摩擦磨损性能的影响,用红外热像仪、热电偶及风冷方式对摩擦副温度进行监控,用激光共聚焦显微镜和扫描电子显微镜对复合材料及偶件磨损面进行了观察与能谱分析.结果表明:与碳织物相比,混编纤维织物大大改善了复合材料的摩擦学性能,改善效果极大依赖于摩擦温度、载荷和速度参数.PTFE纤维磨损后在树脂基体及偶件表面形成减摩型转移膜层,材料表现为疲劳磨损特征.摩擦高温使复合材料摩擦学特性改变,黏结磨损加剧,偶件钢环表面出现氧化磨损,树脂基体塑性流动,摩擦力增大.混编纤维的排布方式影响复合材料的摩擦磨损性能,摩擦面上大量破碎的碳纤维易使偶件表面转移膜受到破坏,复合材料转变为以磨粒磨损为主,减摩主要源于磨屑中的润滑组分.

英文摘要:

Carbon/polytetrafluoroethylene (CF/PTFE) hybrid fabric reinforced epoxy resin self-lubricating composite was fabricated. Tribological properties of the composites against 45 steel with a ring-on-ring configuration in dry sliding were studied. Influences of fabric, friction heat, load, sliding velocity on composite tribological properties were discussed. Infrared thermographer, thermocouple and cooling air were used to survey and control the friction pair temperature. Worn surface of composite and its counterpart were investigated with laser scanning confocal microscope and scanning electronic microscope equipped with energy disperse spectroscopy. Test results show that composite reinforced by hybrid fabric had better friction and wear property than composite reinforced by carbon fabric. The operating parameters, i.e. friction pair temperature, load and sliding velocity had postive influence on friction and wear property. Transfer film of PTFE was observed on the worn 45 steel surface. Wear mechanism of the composite was fatigue. Tribological property of composite depended on the temperature of friction pair. Adhesive wear and oxidation wear occurred when the composite heated up to distortion temperature. Plastic flow of the resin matrix occurred and friction force increased. Hybrid fiber configuration had influence on the friction and wear property. The PTFE transfer film was damaged by massive broken carbon fibers and abrasive wear prevailed. Solid lubricant in wear debris played the major role in reducing friction.

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期刊信息
  • 《现代塑料加工应用》
  • 北大核心期刊(2011版)
  • 主管单位:中国石油化工集团公司
  • 主办单位:中国石化集团扬子石油化工有限责任公司 中国石化扬子石油化工股份有限公司
  • 主编:邢建良
  • 地址:南京市六合区沿河路88号中国石化扬子石油化工股份有限公司研究院内
  • 邮编:210048
  • 邮箱:SLBJ@YPC.com.cn
  • 电话:025-57783344
  • 国际标准刊号:ISSN:1004-3055
  • 国内统一刊号:ISSN:32-1326/TQ
  • 邮发代号:28-209
  • 获奖情况:
  • 国内外数据库收录:
  • 美国化学文摘(网络版),中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版)
  • 被引量:6179