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Numerical simulation of wheel wear evolution for heavy haul railway
  • ISSN号:1001-8360
  • 期刊名称:《铁道学报》
  • 时间:0
  • 分类:U239.4[交通运输工程—道路与铁道工程] TG616[金属学及工艺—金属切削加工及机床]
  • 作者机构:[1]School of Civil Engineering, Beijing Jiaotong University, Beijing 100044, China, [2]Key Laboratory of Beijing for Railway Engineering (Beijing Jiaotong University), Beijing 100044, China
  • 相关基金:Project(U1234211)supported of the National Natural Science Foundation of China; Project(20120009110020)supported by the Specialized Research Fund for Ph.D. Programs of Foundation of Ministry of Education of China; Project(SHGF-11-32)supported the Scientific and Technological Innovation Project of China Shenhua Energy Company Limited
中文摘要:

The prediction of the wheel wear is a fundamental problem in heavy haul railway. A numerical methodology is introduced to simulate the wheel wear evolution of heavy haul freight car. The methodology includes the spatial coupling dynamics of vehicle and track, the three-dimensional rolling contact analysis of wheel-rail, the Specht’s material wear model, and the strategy for reproducing the actual operation conditions of railway. The freight vehicle is treated as a full 3D rigid multi-body model. Every component is built detailedly and various contact interactions between parts are accurately simulated, taking into account the real clearances. The wheel-rail rolling contact calculation is carried out based on Hertz’s theory and Kalker’s FASTSIM algorithm. The track model is built based on field measurements. The material loss due to wear is evaluated according to the Specht’s model in which the wear coefficient varies with the wear intensity. In order to exactly reproduce the actual operating conditions of railway,dynamic simulations are performed separately for all possible track conditions and running velocities in each iterative step.Dimensionless weight coefficients are introduced that determine the ratios of different cases and are obtained through site survey. For the wheel profile updating, an adaptive step strategy based on the wear depth is introduced, which can effectively improve the reliability and stability of numerical calculation. At last, the wear evolution laws are studied by the numerical model for different wheels of heavy haul freight vehicle running in curves. The results show that the wear of the front wheelset is more serious than that of the rear wheelset for one bogie, and the difference is more obvious for the outer wheels. The wear of the outer wheels is severer than that of the inner wheels. The wear of outer wheels mainly distributes near the flange and the root; while the wear of inner wheels mainly distributes around the nominal rolling circle. For the outer wheel of front wh

英文摘要:

The prediction of the wheel wear is a fundamental problem in heavy haul railway. A numerical methodology is introduced to simulate the wheel wear evolution of heavy haul freight car. The methodology includes the spatial coupling dynamics of vehicle and track, the three-dimensional rolling contact analysis of wheel-rail, the Specht's material wear model, and the strategy for reproducing the actual operation conditions of railway. The freight vehicle is treated as a full 3D rigid multi-body model. Every component is built detailedly and various contact interactions between parts are accurately simulated, taking into account the real clearances. The wheel-rail rolling contact calculation is carried out based on Hertz's theory and Kalker's FASTSIM algorithm. The track model is built based on field measurements. The material loss due to wear is evaluated according to the Specht's model in which the wear coefficient varies with the wear intensity. In order to exactly reproduce the actual operating conditions of railway,dynamic simulations are performed separately for all possible track conditions and running velocities in each iterative step.Dimensionless weight coefficients are introduced that determine the ratios of different cases and are obtained through site survey. For the wheel profile updating, an adaptive step strategy based on the wear depth is introduced, which can effectively improve the reliability and stability of numerical calculation. At last, the wear evolution laws are studied by the numerical model for different wheels of heavy haul freight vehicle running in curves. The results show that the wear of the front wheelset is more serious than that of the rear wheelset for one bogie, and the difference is more obvious for the outer wheels. The wear of the outer wheels is severer than that of the inner wheels. The wear of outer wheels mainly distributes near the flange and the root; while the wear of inner wheels mainly distributes around the nominal rolling circle. For the outer wheel of front wh

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期刊信息
  • 《铁道学报》
  • 中国科技核心期刊
  • 主管单位:中国科协
  • 主办单位:中国铁道学会
  • 主编:王德
  • 地址:北京复兴路10号中国铁道学会
  • 邮编:100844
  • 邮箱:tdxb@vip.163.com
  • 电话:010-51848021 51873116
  • 国际标准刊号:ISSN:1001-8360
  • 国内统一刊号:ISSN:11-2104/U
  • 邮发代号:2-308
  • 获奖情况:
  • 中国期刊方阵“双效”期刊,百种中国杰出学术期刊,中国科协第一、二届优秀学术期刊,入选学位与研究生教育中文重要期刊目录,中文核心期刊
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  • 被引量:17030