文中针对哈尔滨理工大学开发的三维复杂槽型波形刃铣刀片和平前刀面铣刀片,通过对碳素结构45钢的面铣加工进行了刀片冲击破损的实验研究。首先进行铣刀片三维应力场有限元分析及模糊综合评判,预测出波形刃铣刀片的抗冲击破损性能优良:其次,通过试验揭示不同铣刀片冲击破损失效形式的差异;通过大量、系统的冲击破损试验,建立冲击破损寿命累积分布函数数学模型,证明波形刃铣刀片的抗冲击破损性能优良。上述研究成果为解决自动化生产中刀具破损这一关键技术问题及槽型优选技术的研究提供了理论与试验基础。
Based on the experiments on milling the carbon structural 45 steel with the flat rake milling insert and the waved-edge milling insert with complex 3D grooves which is developed by HarBin University of Science and Technology, the paper have experiment study on the impact disrepair. Firstly, the finite element analysis and blurry synthetical judgement of the 3D stress field were carried on, and forecast that the anti-impact disrepair capability of the waved-edge milling insert is choiceness. Secondly the papaer finds out the difference of the impact disrepair invalidation types between different grooves milling inserts by the experiments. Based on the plentiful and systemic impact disrepair experiments, the impact disrepair life cumulating distribution function mathematic model is built. This paper proves that the anti-impact disrepair capability of the waved-edge milling insert is choiceness. All these studies provide the theoretic and experimental bases for solving the cutter disrepair which is the key problem in the automatization production and groove optimization.