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宽弦航空叶片Bridgeman定向凝固组织数值模拟
  • ISSN号:0412-1961
  • 期刊名称:金属学报
  • 时间:2015.4.11
  • 页码:499-512
  • 分类:TG249.5[机械工程—精密仪器及机械;金属学及工艺—铸造]
  • 作者机构:[1]清华大学材料学院先进成形制造教育部重点实验室,北京100084, [2]北京航空材料研究院,北京100095
  • 相关基金:中欧航空科技合作项目,欧盟第七框架项目,国家重点基础研究发展计划项目2011CB706801,国家自然科学基金项目51171089和51374137,国家重大科技计划项目2012ZX04012011,以及国家高技术研究发展计划项目2007AA042141资助
  • 相关项目:定向凝固单晶涡轮叶片的再结晶数值模拟
中文摘要:

建立了Ti6Al4V合金铸件/铸型界面换热系数(肋的一维反算模型,从数学及数值模拟的角度研究了型壳热物性参数和热电偶定位等参数对h计算的影响,分析了不同参数影响的不同特点,据此对型壳热物性参数和热电偶定位位置等进行了修正,提高了h反算精度.修正计算参数后的反算结果表明,Ti6Al4V合金熔模铸造条件下,h的变化可分为4个阶段:(1)铸件为液态,h维持约440W/(m^2·K);(2)铸件表面生成完整凝固层,此阶段h下降近60%;(3)凝固层不断增厚至铸件凝固,此阶段h下降接近峰值的20%;(4)铸件凝固后,h随温度缓慢下降.在三维模型中对反算得到的h进行了验证,得到的模拟温度与实测温度基本吻合,表明反算得到的h较为准确,可以应用于Ti6Al4V合金熔模铸造过程的数值模拟中.

英文摘要:

Investment casting process is an important way to get complex parts of titanium alloy. However there are few research on the interfacial heat transfer coefficient (h) between casting and shell thus the temperature simulation of investment casting process of titanium alloy is often inaccurate. In order to get a relatively accurate h,a one-dimensional mathematical model for the reverse calculation of h between casting and shell in investment cast- ing process of Ti6A14V alloy was built and the analytic relationship between temperature and time/heat flux was es- tablished. Considering the calculated h is significantly affected by the error of parameters such as the specific heat capacity and thermal diffusivity of shell and position of thermocouples, research on the error of these parameters is essential. The relationship between the error of these parameters and the temperatures in the casting and shell was studied and it was found that the effect of different kind of error on the temperature field was obviously different. An experiment based on the one-dimensional mathematical model was done and temperatures of different positions were measured. Based on the effect of different kind of error and the difference between the calculate temperature field and the measured temperatures, the proportion of effect of each kind of error was assessed. These errors were revised on the basis of the assessment, thus a relatively accurate h between the casting and shell was obtained. The relationships between h and thickness of the solidified layer on the casting/temperature at the surface of casting can be divided into 4 stages: (1) Metal was liquid and h kept about 440 W/(m^2·K); (2) Solid layer appeared on the sur- face, and h declined nearly 60%; (3) Solid layer grew up before metal became completely solid and h declined near- ly 20% of its maximum; (4) After metal solidified, h declined slowly as temperature on the surface of casting dropped. These relationships were applied in a three-dimensional

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期刊信息
  • 《金属学报》
  • 中国科技核心期刊
  • 主管单位:中国科学协术协会
  • 主办单位:中国金属学会
  • 主编:柯俊
  • 地址:沈阳文化路72号
  • 邮编:110016
  • 邮箱:shxiao@imr.ac.cn
  • 电话:024-23971286
  • 国际标准刊号:ISSN:0412-1961
  • 国内统一刊号:ISSN:21-1139/TG
  • 邮发代号:2-361
  • 获奖情况:
  • 第一、二届全国优秀科技期刊评比一等奖,第一、二、三届国家期刊奖,国家期刊方阵"双高"期刊,第一、二、三届中国科学院科技期刊评比一等奖,中国科学院优秀期刊特别奖,第一、二、三、五届中国科协优秀科技期刊评比一等奖,中国科协精品期刊工程A类、B类,第一、二、三、四、五届中国百种杰出学术期刊,首届出版政府奖
  • 国内外数据库收录:
  • 俄罗斯文摘杂志,美国化学文摘(网络版),荷兰文摘与引文数据库,美国工程索引,美国剑桥科学文摘,美国科学引文索引(扩展库),日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:26785