设计开发了一种新型的犁切/挤压刀具,通过滚压-犁切/挤压复合成形技术,在不锈钢管外表面加工出三维整体翅片.翅片形成分为两个过程:首先滚压出V型沟槽,然后通过犁切/挤压在V型沟槽上生成三维整体翅片.实验分析了不同滚压条件下形成的沟槽形貌,以及不同犁切/挤压条件下形成的三维整体外翅片形貌;并探讨了犁切/挤压深度、进给量对翅片高度、翅片间距的影响.结果表明:当滚压深度为1.20mm、犁切/挤压深度为0.25—0.45mm、进给量为2.16~3.92mm/r时,可以在不锈钢管外表面加工出性能最优的三维整体翅片.
In this paper, a novel plowing/extrusion tool is proposed to develop a new compound forming technique of rolling-plowing/extrusion to machine outside 3-dimension integral fins on stainless steel tubes. The machining process is divided into two stages: to fabricate V-ribs by rolling and to machine 3-dimension integral fins on the V-ribs by plowing/extrusion. Moreover, the morphologies of the ribs and the fins under different processing conditions were experimentally analyzed, and the effect of the plowing/extrusion depth and feed rate on the fin height and pitch were investigated. The results show that the optimal fins are machined at a rolling depth of 1.20 mm, a plowing/extrusion depth of 0. 25 - 0. 45 mm and a feed rate of 2. 16 - 3.92 mm/r.