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环形激光光内送粉成形薄壁件熔池特征研究
  • ISSN号:1000-372X
  • 期刊名称:应用激光
  • 时间:2013.6.6
  • 页码:250-253
  • 分类:TG441.8[金属学及工艺—焊接]
  • 作者机构:[1]苏州大学激光制造技术研究所,江苏苏州215021, [2]苏州工业职业技术学院,江苏苏州215104
  • 相关基金:国家自然科学基金资助项目(项目编号:50975187;61078019)
  • 相关项目:环形激光光内同轴送丝熔覆光丝耦合及热作用机制
中文摘要:

针对“光束中空,光内送粉”激光熔覆工艺方法,通过改变激光功率、送粉速度、扫描速度、离焦量等工艺参数,分别进行单熔道表面形貌、熔道宽度和高度的实验对比研究,分析了环形光光内送粉的激光熔覆工艺参数对熔道成形质量的影响规律。结果表明,激光功率较小将导致熔覆不均匀,激光功率过大又会使熔道表面烧损,随着功率的增加熔道宽度有增大趋势,高度先增大后减小;扫描速度过快会导致粉末不能充分熔化,扫描速度过慢会增加熔道的厚度,影响熔覆质量,随着扫描速度的增加,熔道宽度和高度均减小;送粉速度增大导致熔化金属粉末增加,但熔道宽度增加不明显,当送粉速度过大时大量未熔化的金属粉末粘结在成形件的表面,影响成形件质量;随着离焦量的增加,熔道宽度明显增加,高度明显减小,离焦量较小时熔道会烧损,较大时熔道会无法形成。

英文摘要:

According to a hollow-beam and laser-cladding-powder-feeding method of the laser cladding technique,comparative tests of the single-path surface topography and the melting width and height were studied respectively by changing parameters of laser power, feeding rate, scanning speed and defocusing amount so on. And the effect laws of process parameters on laser-path forming quality were analyzed. The results show that a lower laser power causes an uneven laser cladding, a high laser power damages the melting surface, the melting width increases and the melting height increases first and then decreases with the increasing of the power. If the scanning speed is too fast, the powder can't be fully melted. If the scanning speed is too slow, the thickness of the melting path increases. These two factors affect the cladding quality. The width and height of cladding path decrease with the increasing of scanning speed. An increasing of feeding speed leads to an increasing of amount of melting powder, but the increase of the width is not obvious. And if the feeding speed is too fast, a lot of un-melted powder are bonded on the melting-forming surface to affect the quality of formed parts. With the increase of defocusing amount, melting width increases obviously and melting height significantly reduces. When the defocusing amount is small, the cladding path will be damaged. But when the defocusing amount is big, melting path will be unable to form.

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期刊信息
  • 《应用激光》
  • 北大核心期刊(2011版)
  • 主管单位:
  • 主办单位:上海市激光技术研究所
  • 主编:王之江
  • 地址:上海市宜山路770号
  • 邮编:200233
  • 邮箱:yyjg@laser.net.cn
  • 电话:021-64700560-2107 64516313
  • 国际标准刊号:ISSN:1000-372X
  • 国内统一刊号:ISSN:31-1375/T
  • 邮发代号:4-376
  • 获奖情况:
  • 1996年上海市第二届优秀期刊评比二等奖
  • 国内外数据库收录:
  • 荷兰文摘与引文数据库,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:5768