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沥青混合料搅拌加热滚筒设计及加热效率模拟与验证
  • ISSN号:1002-6819
  • 期刊名称:《农业工程学报》
  • 时间:0
  • 分类:U415.52[交通运输工程—道路与铁道工程]
  • 作者机构:长安大学公路养护装备国家工程实验室,西安710064
  • 相关基金:国家自然科学基金资助项目(11202036); 陕西省重点实验室基金(2013G1502059); 中央高校基本科研业务费专项资金(2014G32520006)
中文摘要:

针对国内沥青路面养护车加热装置效率不高、辐射过大等问题,为了提高沥青路面养护时沥青混合料加热质量和加热效率,设计了带搅拌功能的沥青混合料加热滚筒,对滚筒进行了结构与保温层参数计算,给出了设计计算方法。利用Fluent仿真软件,采用标准k-ε双方程模型和传热模型对沥青混合料的加热过程进行数值模拟。通过数值模拟分析,建立沥青混合料的流动及加热三维分析模型,进行了仿真分析与试验验证。结果表明:所设计的沥青混合料加热搅拌滚筒具有较好的加热效率与加热均匀性。与传统的导热油加热方式相比,可将加热时间由8 h缩短至35 min左右,大幅提高了加热滚筒的加热效率;通过对滚筒叶片参数的耦合仿真分析,发现当叶片螺旋角为68°、叶片高度为300 mm时沥青混合料加热效率最高,为沥青混合料加热滚筒的设计、温度场分析提供参考。

英文摘要:

The asphalt pavement repair has the requirements of fast reaching the site, timely repair, and opening to traffic soon. In order to meet the requirements, the heating efficiency of asphalt pavement maintenance vehicle is very important. The existing heating asphalt mixture has low heating efficiency and can't meet the increasing need of asphalt pavement repair. In order to solve the problems of lower heating efficiency, excessive radiation and other defects of the domestic asphalt pavement maintenance vehicle, and to improve the heating quality and heating efficiency of asphalt mixture in asphalt pavement maintenance, a new type of heating and stirring roller of asphalt pavement maintenance vehicle is proposed. The Fluent software is used to simulate the heating efficiency of the heating roller, which provides the theoretical basis and research methods for the design of the heating drum of asphalt mixture and the temperature field analysis. The asphalt mixture heating roller with stirring function is designed, the roller structure and thermal insulation layer are calculated, and the design calculation method is given. By using the Fluent simulation software, the heating process of asphalt mixture is simulated by using standard k- ε double- equation model and heat transfer model.Through numerical simulation and analysis, the three-dimensional(3D) analysis model of asphalt mixture flow and heat is established. Meantime, the simulation analysis and experimental verification are carried out. The results show that the asphalt mixture has high heating efficiency and good heating uniformity using the designed stirring and heating roller. In the heating process, the bottom temperature is always higher than that of the intermediate layer and the surface layer. At the end of the heating, temperature difference between the surface and the bottom is about 1 ℃, asphalt mixture has a uniform distribution of temperature which has reached 160 ℃, and heating effect is good without temperature segregation. Compared with

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期刊信息
  • 《农业工程学报》
  • 北大核心期刊(2011版)
  • 主管单位:中国科学技术协会
  • 主办单位:中国农业工程学会
  • 主编:朱明
  • 地址:北京朝阳区麦子店街41号
  • 邮编:100125
  • 邮箱:tcsae@tcsae.org
  • 电话:010-59197076 59197077 59197078
  • 国际标准刊号:ISSN:1002-6819
  • 国内统一刊号:ISSN:11-2047/S
  • 邮发代号:18-57
  • 获奖情况:
  • 百种中国杰出学术期刊,中国精品科技期刊,中国科协精品科技期刊工程项目期刊,RCCSE中国权威学术期刊
  • 国内外数据库收录:
  • 俄罗斯文摘杂志,美国化学文摘(网络版),英国农业与生物科学研究中心文摘,荷兰文摘与引文数据库,美国工程索引,美国剑桥科学文摘,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),英国食品科技文摘,中国北大核心期刊(2000版)
  • 被引量:93231