针对复杂曲面薄壁零件手板模型制作的问题,对手板模型的3种常用制作方法进行了对比,研究了快速成型过程的关键技术,包括:STL格式文件转换的格式设置参数设置和快速成型关键参数设置,对普通手板模型及复杂曲面薄壁零件手板模型的关键问题进行了讨论和对比。通过壁厚为0.5 mm的曲面零件设计和模型制作,给出了适合普通零件及曲面薄壁零件快速成型零件的合理工艺参数。研究结果表明,只要正确合理的选取关键工艺参数,可以避免曲面薄壁零件快速成型易出现的断壁、多毛刺的问题,能高效、高精度地制造手板模型,能满足手板模型的各项特性需求。
For the problem of complex surface prototype model making thin-walled parts,the three commonly used method of making the opponent plate and model were compared to study the key technology of rapid prototyping process, including: STL file format conversion formatting parameters and rapid prototyping key parameters set on the key issues of ordinary model, prototype thin-walled parts of complex surface models were discussed and compared. By curved wall thickness 0.5 mm part design and model making, ordinary parts and surfaces suitable for thin-walled parts rapid prototyping parts reasonable parameters were proposed. The results show that, as long as the proper selection of critical process parameters reasonably avoid surface thin wall fracture parts prone to rapid prototyping,multi glitch problems efficiently manufacture high-precision model, to meet the needs of the characteristic model.