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超高速微转子系统磨损特性的研究
  • ISSN号:1004-0595
  • 期刊名称:《摩擦学学报》
  • 时间:0
  • 分类:TP202[自动化与计算机技术—控制科学与工程;自动化与计算机技术—检测技术与自动化装置] TH117.3[机械工程—机械设计及理论]
  • 作者机构:[1]上海交通大学振动、冲击、噪声国家重点实验室,上海200030
  • 相关基金:国家杰出青年基金资助项目(10325209).
中文摘要:

针对高速旋转微电机中典型的转子轴衬摩擦磨损问题,以半球形轴衬为研究对象,提出了1种描述其磨损过程的线性滑动磨损模型,建立了半球形轴衬-极板接触有限元模型,分析微转子轴衬的磨损特性和轴衬-极板接触副的接触动力学特性,研究接触副几何结构参数和操作参数对微转子系统磨损特性的影响.结果表明:在MEMS微转子系统中,微转子轴衬偏心距离和转子轴衬半径影响线磨损率,以两者减至最小为较理想,但须注意设计中轴承半径的限制,并使轴衬偏心距离大于轴承内半径;在转子加工制造许可的范围内,可以通过调整转子轴衬的半径和偏心距离来减少摩擦磨损对微电机的影响,随着转子所承受载荷和转子旋转速度的增加,其磨损严重;接触区的应力分布不同于经典Hertz解,这是由于应力集中出现在不连续的曲率线上,且接触区的接触压力呈现轴对称抛物线状分布.该模型可用于预测微转子轴衬的磨损与接触状况,分析微转子系统的磨损特性.

英文摘要:

A linear sliding wear to describe the wear process for model of the contact between hemispherical bushing and ground plane is presented the issues of typical friction and wear of the rotor bushings in high-speed rotating micro-motors. A hemispherical-bushing-on-ground-plane configuration finite element model (FEM) was set up to investigate the wear characteristics of the micro-rotor bushings and the contact characteristics of the bushing-on-ground-plane elements. Effects of geometry parameters and applied operating conditions on the wear were investigated. Results indicate that radial distance of the bushing from the rotor center and the radius of the hemispherical bushing significantly affect wear rate, and minimzing both two values will result in lowest wear for micro-rotor systems in MEMS. However, it is noted that the bearing radius sets a lower limit on the hemispherical bushing radius since the bushings are located beyond the rotor inner radius. It is desirable to reduce their effects on friction and wear on micro-rotors by regulating the radius of the bushing and the radial distance of the bushing from the rotor center within permissive range of micro-fabrication. Severe wear exists with increasing applied load and rotating speed of the rotor. Stress distributions in the contact region are different from Hertz solutions due to the convergence stresses apearing on the uncontinuous curvature line and the contact pressures display symmetrical parabola in the contact region. This model can be used to predict wear of rotor bushing, to solve contact problem, and to analyze wear characteristics of the micro-rotor system.

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期刊信息
  • 《摩擦学学报》
  • 北大核心期刊(2011版)
  • 主管单位:中国科学院
  • 主办单位:中国科学院兰州化学物理研究所
  • 主编:薛群基
  • 地址:兰州市天水中路18号
  • 邮编:730000
  • 邮箱:tribology@lzb.ac.cn
  • 电话:0931-4968238
  • 国际标准刊号:ISSN:1004-0595
  • 国内统一刊号:ISSN:62-1095/O4
  • 邮发代号:54-42
  • 获奖情况:
  • 中国科学院优秀期刊三等奖,甘肃省达标期刊优秀奖,1999年、2000年连续2年获工程类学术影响因子第一名
  • 国内外数据库收录:
  • 美国化学文摘(网络版),荷兰文摘与引文数据库,美国工程索引,日本日本科学技术振兴机构数据库,中国中国科技核心期刊,中国北大核心期刊(2004版),中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版),中国北大核心期刊(2000版)
  • 被引量:11879