微细铣削具有很强的三维微细加工能力,是目前微细切削最主要的一种应用方式。与常规尺度铣削相比,微细铣削的工艺效果与工艺参数之间更容易失去确定性关系而表现出非线性特征。为此,利用压电式高阻抗三向加速度计分别采集了获得正常铣削表面和宏观振纹表面时的微细铣削振动信号。应用均方根值(RMS)和峭度K等时域特征参数,以及重心频率(FC)、均方根频率(RMSF)和频率标准差(RVF)等频域特征参数描述了振动信号能量、差异程度、功率谱主频带、能量分散程度的变化历程。研究表明:失稳是微细铣削过程中非线性现象的主要原因;振动信号主频带对于铣刀进给运动方向状态的变化最为敏感,其次是铣削深度方向,最后是铣刀安装轴向方向。
Micro-end-milling is a dominant method of micro-cutting because of its three dimensional micro-machining ability.Compared to conventional macro-scale milling,the relationship between machining effect and machining parameter inclines to more un-corresponding which can be described as non-linear in micro scale end-milling.Based on this,the vibration signals,under which normal surface and surface with macroscopic ripple are obtained,were sampled with high impedance tri-axial accelerometer respectively.The fluctuation processes of vibration signal characteristics such as energy,deviation,power spectrum frequency band and energy distribution in micro-end-milling were described by parameters such as root mean square(RMS) and kurtosis K in time-domain,spectral frequency center(FC),root mean square frequency(RMSF) and root variance frequency(RVF) in frequency-domain.The investigated results show that non-linear phenomenon in micro-end-milling process is mainly caused by the unstability;the main frequency band is most sensitive to status change of the feed direction of milling cutter,the direction of milling depth is second and the axial direction is the most inertia.