开发了产品全寿命周期开发和设计的六西格玛解决方案LCSS路线图,改进和发展了新产品设计DFSS的IDDOV流程,提出了由顾客需求分析、系统设计、DFX、可靠性设计、稳定性优化设计和设计验证技术等六个模块组成的DFSS工具箱;把可靠性工程、软件工程、精益思想和标杆管理等与六西格玛相结合,从全寿命周期角度保证质量,设计出大批量生产局部更改设计的DMADOV流程、小批量产品改进的DATIC流程、局部更改设计的DATDOV流程和精益研发等模块。来自六个大型企业(包括电子、电气、机械、通讯、石油化工行业)的工程实践表明该方案的可行性。
In order to overcome the drawbacks of traditional six sigma DMAIC such as not suitable for small batch and R&D process, the Product Life Cycle Six Sigma Solution (LCSS) with processes, technical methods and management was developed. Integrated robust design, reliability engineering, software engineering and improved SPC into Six Sigma area, LCSS obtains advanced IDDOV process with detailed steps and six technical tool-kits for DFSS, DATIC process for small batch production and unstable manufacturing, DATDOV process for small batch product re-design and DMADOV process for larger batch product re-design respectively. Practices from 6 large-scale enterprises ( including electronic, electric, communication, mechanical, oil and chemical fields) in China demonstrated that the LCSS solution, which adopts a set of complete, applicable and world-class technical approaches and tools, is very powerful and flexible for product life cycle Six Sigma problems such as small batch production, unstable process and data scarcity difficult engineering problems.