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环氧乙烷装置工艺技术安全管理系统构建方法
  • ISSN号:1009-6094
  • 期刊名称:《安全与环境学报》
  • 时间:0
  • 分类:TQ062.1[化学工程]
  • 作者机构:[1]北京化工大学国家危险化学品乍产系统故障预防与监控基础研究实验室,北京100029, [2]中国石化北京北化院燕山分院,北京102500
  • 相关基金:973项目(2012CB026000);国家十二五科技支撑项目(201IBAK06802);国家自然科学基金重点项目(51135001);中央高校业务经费项目(JD1103);大学生科技创新国家重点项目(201210010056)
中文摘要:

环氧乙烷装置中固定床反应器飞温事故频发,造成装置停工,损失严重。利用危险与可操作性分析方法(HAZOP)分析并建立环氧乙烷装置工艺技术安全管理系统是提高装置安全性和可操作性水平的有效途径。讨论了HAZOP分析建兢石化装置工艺技术安全管理系统需要注意的问题,包括原因与后果对应和危险路径模式表达;利用HAZOP分析环氧化反应固定床反应器,建立了固定床反应器的反应模型,验证HAZOP分析结果,并结合工艺安全技术资料分类,给出了环氧乙烷装置工艺技术安全管理系统的构建方法。当装置出现异常工况后.操作员可以利用此系统快速定位和查阅应急处理异常工况时需要的技术资料,以避免事故发生或降低事故后果影响程度。

英文摘要:

The paper intends to introduce an improved safety technol- ogy management system for ethylene oxide device processing devel- oped by the author. As is known, high-temperature runaway acci- dents, which are likely to lead to shutdown of petrochemical devices and even more serious accidents. Such is often the case in the pro- duction process of the fixed bed reactor with the ethylene oxide de-vice. To solve the problem, we have done experiments and adopted the hazard and operability analysis (HAZOP) for analyzing the whole production process of the devices, and then worked out a safety man- agement system for their safety production. In preparing our system, we have discussed and analyzed the following problems: (1) corre- sponding conditions of deviation, cause and effect, etc. ; (2) the ex- pression mode of the hazard-occurring likeliness. Through the HAZOP analysis of the epoxidation reaction process, we have established the epoxidation reaction model of the fixed bed reactor, as a result, con- forming that it is possible for us to use the experimental results to ver- ify and explain the HAZOP reaction consequences. Combining the process safety technology resources of the production device with the HAZOP analysis results, we have time again examined the safety management system of the process technology for ethylene oxide de- vice, in which the key link is to ascertain the influential relationships between the dangerous paths identified by HAZOP analysis and the processing of the safety technology resource files, which should prop- erly be matched with the HAZOP analysis results. In case any abnor- mality occurs, the operator should be able to quickly find out the lo- cations of the necessary flies and keep them in the program database so as to find the errors for the abnormal situation and make it right. Successful application of our safety management system can help greatly to increase the safety of device operation, human safety and operational ability of the petrochemical industry in a variety

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期刊信息
  • 《安全与环境学报》
  • 北大核心期刊(2011版)
  • 主管单位:中国兵器工业集团公司
  • 主办单位:北京理工大学 中国环境科学学会 中国职业安全健康协会
  • 主编:冯长根
  • 地址:北京市海淀区中关村南大街5号
  • 邮编:100081
  • 邮箱:aqyhjxb@263.net;aqyhjxb@wuma.com.cn
  • 电话:010-68913997
  • 国际标准刊号:ISSN:1009-6094
  • 国内统一刊号:ISSN:11-4537/X
  • 邮发代号:2-770
  • 获奖情况:
  • 获首届《CAJ-CD》执行优秀期刊奖,中国科技论文统计源期刊
  • 国内外数据库收录:
  • 美国化学文摘(网络版),中国中国科技核心期刊,中国北大核心期刊(2008版),中国北大核心期刊(2011版),中国北大核心期刊(2014版)
  • 被引量:17182