用扫描电子显微镜(SEM)、原子力显微镜(AFM)、能谱分析仪(EDS)、X射线衍射仪(XRD)和X射线光电子能谱(XPS)研究了批量热浸Zn-0.05Al-0.2Sb合金镀层上锌花的表面形貌和偏析.结果表明:按宏观形貌存在三类锌花,即亮锌花、羽毛状锌花和暗锌花,其表面粗糙度和合金元素Al、Sb的表面偏析均依次增大,电化学阻抗谱(EIS)分析表明其耐蚀性也依次降低;表面偏析的Sb形成析出相β-Sb_3Zn_4针状粒子,Al主要以Al_2O_3存在于锌层表面的氧化膜中.利用锌花生长模型和Zn-Sb相图讨论了上述现象产生的原因.
The surface morphology and segregation of spangles on a batch hot-dipped Zn-0.05Al-0.2Sb alloy coating were investigated by scanning electron microscopy (SEM), atomic force microscopy (AFM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis (XRD) and X-ray photoelectron spectroscopy (XPS). It is found that the coating surface usually exhibits three kinds of spangles: shiny, feathery and dull spangle, with the surface roughness and segregation of Al and Sb increasing in turn. Electrochemical impedance spectroscopy (EIS) tests show that their corrosion-resistances decrease in turn. On the coating surface, acicular β-Sb_3Zn_4 precipitates from the segregated Sb, and Al mainly exists as Al_2O_3 in the oxide film of the Zn coating. The above phenomena were discussed by a crystal growth model of spangles and the Zn-Sb phase diagram.